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1996 Ford Contour CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Vacuum & Wiring Diagrams -> Passenger Cars -> Heater
Vehicle: 1996 Ford Contour GL 2.0 L4 BI-FUEL
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BRAKE SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder Overhaul -> Overhaul -> Wheel Cylinders
Vehicle: 1996 Ford Contour LX 2.0 L4 GAS
Master Cylinder Overhaul
Disassemble
- Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder.
- Remove stop bolt and pressure control valves, if equipped.
- Using a screwdriver, carefully pry up on reservoir and remove it from master cylinder body.
- Remove fluid control valve, if equipped.
- Depress primary piston and remove snap ring from retaining groove at open end of bore.
- Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
When disassembled...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1995-98 Contour & Mystique -> Normal Service -> Severe Service
Vehicle: 1996 Ford Contour LX 2.5 V6 GAS
Normal Service
Servic...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
CV AXLE SHAFT, Replace -> Intermediate -> Left -> Right
Vehicle: 1996 Ford Contour LX 2.5 V6 GAS
Left
- Use an Allen key to stop piston rod from turning.
- Loosen suspension strut nut five turns.
- Loosen wheel hub retaining nut and wheel nuts.
- Raise and support vehicle.
- Remove wheel.
- Remove wheel hub retaining nut.
- On models with automatic transaxle, drain automatic transmission fluid.
- On all models, remove splash shields.
- Detach suspension.
- Disconnect stabilizer link end from suspension strut.
- Disconnect tie-rod end.
- Disconnect lower suspension arm from wheel knuckle.
- Disconnect wiring harness bracket from suspension strut.
- To avoid damage to CV joints and boots, do not bend inner CV ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Ford Contour Sport 2.0 L4 BI-FUEL
- Disconnect battery ground cable.
- Disconnect engine air intake resonators.
- Remove mass airflow sensor and air cleaner outlet tube assembly from throttle body and air cleaner assembly.
- Disconnect wire harness attachments to alternator assembly, then raise and support vehicle.
- Remove alternator drive belt from alternator pulley, then alternator mounting bracket bolts and alternator bracket.
- Lower veh...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1995-97 Contour & Mystique
Vehicle: 1996 Ford Contour Sport 2.0 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Position windshield wipers away from the cowl vent screen. Operate the windshield wipers until the blades are at the top of their arch, then place the ignition switch in the Off position.
- Remove the plastic screw covers from the righthand cowl panel retaining screws.
- Open the hood.
- Remove the righthand cowl panel retaining screws, then the panel.
- Disengage...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1996 Ford Contour SE 2.5 V6 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Ford Contour LX 2.0 L4 GAS
- Drain engine cooling system, then remove upper radiator hose from radiator.
- On models with automatic transaxle, remove transaxle oil cooler tube from oil cooler inlet fitting.
- On all models, remove fan shroud to radiator nut, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- On models with automatic transaxle, remove oil cooler tube fro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Ford Contour GL 2.0 L4 BI-FUEL
Minor cracks in the V-grooved portion of the drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.
Conditions requiring drive belt replacement are rib chunk out, severe glazing, frayed cords, etc. Replace any drive belt exhibiting one of these conditions.
- Raise and support vehicle.
- Loosen drive belt tensioner with 13mm...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Contour AUTOMOBILES
Component location diagrams for most 1996 Ford Contour cars and light trucks sold in the U.S. from 1990+.
Engine Component Locations Diagram for 1996 Ford Contour LX 2.5 V6 GAS Components on diagram: |
Engine Compartment Component Locations Diagram for 1996 Ford Contour Sport 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford Contour AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford Contour cars and light trucks sold in the U.S.
1996 Ford Contour GL 2.0 L4 GAS Wiring Diagram Components on diagram: |
1996 Ford Contour GL 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford Contour AUTOMOBILES
OEM TSB listings for most 1996 Ford Contour cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford Contour GL 2.0 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Ford Contour GL 2.0 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Contour AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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