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2002 Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Aztek car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Removal
- Remove caliper as outlined in. "Caliper Service."
- Remove inboard pad with retainer spring.
- Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
- Remove two sleeves from inboard ears of caliper.
- Remove four rubber bushings from grooves in each of caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
- Install new bushings and sleeves in caliper ea...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
- Raise and support vehicle.
- Reference mark propeller shaft at transfer case flange.
- Remove propeller shaft-to-transfer case flange bolts.
- Reference mark propeller shaft at torque tube flange.
- Remove propeller shaft-to-torque tube flange bolts.
- Push propeller shaft tow...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
- Disconnect battery ground cable.
- Loosen intake air duct clamps from MAF sensor and throttle body.
- Remove IAT sensor from duct.
- Disconnect vent tube from air intake duct.
- Disconnect MAF sensor electrical connector.
- Remove air intake duct and air cleaner cover.
- Separate air intake duct from MAF sensor.
- Set parking brake and shift transaxle into Neutral.
- Remove engine mount strut bolts and swing engine mount struts aside.
- Install a engine tilt strap using suitable tool.
- Pull on engine in order to rotate engine forward.
- Tighten engine tilt strap.
- Remove alternator B+ terminal nut and lead.
- D...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove wiper motor module assembly.
- Disconnect vacuum hose from brake booster and reposition.
- Remove air cleaner cover and intake tube.
- Disconnect throttle and cruise control cables. Disconnect throttle and cruise control cables from TBI mounting bracket to prevent bending cable housings.
- Remove transmission fluid filler tube.
- Reposition heater core inlet hose clamp at inlet heater pipe.
- Remove hose from inlet heater pipe.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Aztek AUTOMOBILES
Component location diagrams for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.
 Center Console Diagram for 2002 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
 Engine Compartment Diagram for 2002 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Pontiac Aztek AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Pontiac Aztek cars and light trucks sold in the U.S.
 2002 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Aztek AUTOMOBILES
OEM TSB listings for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Aztek AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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