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2002 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
Passenger Cars
The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.
Achieva & Skylark
1994-96
- Ensure front wheels are in straight-ahead position.
- Turn ignition switch to LOCK position.
- Remove AIR BAG fuse from fuse block.
- On 1995 models, remove lefthand sound insulator panel to ac...
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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Hydraulic Brake Systems -> General Motors -> Component Service -> Assemble -> Aurora, Bonneville, Eighty-Eight, LeSabre, Park Avenue & Riviera -> Corvette -> CTS -> Disassemble -> Except Aurora, Bonneville, Corvette, CTS, Eighty-Eight, LeSabre, Park Avenue, Riviera & Vibe -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
Master Cylinder Overhaul
Except Aurora, Bonneville, Corvette, CTS, Eighty-Eight, LeSabre, Park Avenue, Riviera & Vibe
Disassemble
Refer to Figs. and , when performing the following procedures.
- Disconnect and plug hydraulic lines.
- Remove mounting nuts and master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm.
- Remove fluid level switch, if equipped.
- On models equipped with compact master cylinder, remove proportioner valve, Fig. .
- On all models, depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Disconnect outer tie rod end from steering knuckle. Do NOT loosen tie rod end jam nut.
- Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
- Remove and discard wheel drive shaft spindle nut retaining wheel drive shaft to hub.
- Remove stabilizer shaft link.
- Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after dis...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Description
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
The TPMS (Tire Pressure Monitor System) alerts the driver when a large change in the pressure of one tire exists. The system detects a tire pressure condition while the vehicle is in motion, once a tire pressure cond...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
- Disconnect battery ground cable.
- Remove throttle body air inlet duct, then apply parking brake.
- Place transaxle in neutral gear position.
- Remove engine mount strut bolts and position mount aside.
- Install suitable engine ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Lift up the cabi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
- Drain engine coolant into suitable container.
- Remove upper radiator seal.
- Remove upper radiator support bar.
- Disconnect and plug coolant overflow hose from radiator.
- Disconnect upper and lower radiator hoses from radiator and position out of way.
- Remove bolt from transmission oil cooler pipe clip at lower radiator tie bar.
- Remove cooling fans.
- Disconnect transmission fluid cooler lines from radiator using coupling tool No. J41623-B, or equivalent. Position lines aside.
- Disconnect overflow hose from radiator.
- The bolt retaining the condenser...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS
- Remove the battery.
- Rotate the tensioner counterclockwise to remove the drive belt.
- Remove the supercharger belt from...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES
Component location diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.
LH Front Seat Horizontal and Vertical Motors and Sensors Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS Components on diagram: |
Lower Front of Engine Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S.
2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram Components on diagram: |
2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Bonneville AUTOMOBILES
OEM TSB listings for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Bonneville AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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