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2005 Chrysler Pacifica CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Disc Brakes -> Brake Pad Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS
Caravan, Town & Country & Voyager
Front
Removal
- Raise and support vehicle.
- Remove front wheel and tire assemblies.
- Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
- Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
- Pull inboard pad away from caliper piston, until springs release from piston.
Installation
- Inspect piston seal for leaks and for ruptures in piston du...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Pacifica
Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
- Disconnect negative term...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS
Front
- Raise and support vehicle.
- Remove cotter pin and nut lock from end of half shaft.
- Remove wheel and tire assembly from vehicle.
- Remove wave washer from end of half shaft.
- With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering k...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Description
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wheel wells, an electronic display, and an indicator lamp.
Upon detection of a warni...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Starter, Replace
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
- Remove battery ground cable.
- Remove screws attaching radiator closure to upper grille, then the panel from vehicle.
- Remove push pin fasteners attaching cooling upper seal to radiator crossmember.
- Remove screws attaching hood latch to radiator crossmember, then disconnect remote hood latch release cable clip.
- Remove radiator top attaching bolts to radiator crossmember.
- Remove bolts sides of radiator crossmember, then crossmember from vehicle.
- Remove radiator fan module, then the wiring harness clip from front mount.
- Remove coolant line clamp bolt, then the upper nut from front mount.
- Re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Chrysler LLC Trucks -> All Wheel Drive (AWD) Warning Lamp ->
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
This light monitors the AWD system. The light will turn on for a bulb check when the ignition switch is turned to the on position and may stay on for as long as three seconds. When the lamp is illuminated solid here is an A...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- Reve...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chrysler Pacifica AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Chrysler Pacifica 3.5 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery ground cable from battery.
- Raise vehicle on h...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Chrysler Pacifica AUTOMOBILES
Component location diagrams for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Diagram for 2005 Chrysler Pacifica 3.8 V6 GAS Components on diagram: |
Air Conditioning System Diagram for 2005 Chrysler Pacifica 3.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Chrysler Pacifica AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S.
2005 Chrysler Pacifica 3.5 V6 GAS Wiring Diagram Components on diagram: |
2005 Chrysler Pacifica 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Chrysler Pacifica AUTOMOBILES
OEM TSB listings for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. from 1985+.
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS Auto Systems: |
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chrysler Pacifica AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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