Auto Parts Search
BMW 525IT CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
| 1995 | 1994 | 1993 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW 525IT car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 525IT automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW 525IT AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 525IT cars and light trucks from 1990+
BMW -> Automatic Temperature Control System Diagnosis & Testing -> PRECAUTIONS -> AIR BAG SYSTEM DISARMING & ARMING
Vehicle: 1993 BMW 525IT 2.5 L6 GAS
AIR BAG SYSTEM DISARMING & ARMING
Refe...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR BMW 525IT AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 525IT cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> 318 and 325 -> 525, 535, 735 & 750 -> Diagnostic Tests
Vehicle: 1993 BMW 525IT 2.5 L6 GAS
The electronic control unit monitors the Anti-Lock Brake System (ABS) constantly. The system must be checked when the ABS indicator lamp does not go out, comes on while driving or does not come on when ignition is turned on. A BMW service tester ...
[[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO BMW 525IT BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR BMW 525IT AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW 525IT cars and light trucks sold in the U.S. for 1980+.
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1994 BMW 525IT 2.5 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW 525IT AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW 525IT cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassembly
Vehicle: 1993 BMW 525IT 2.5 L6 GAS
Disassembly
- Remove propeller shaft assembly.
- Remove hose straps.
- Lift out circlip.
- Pull off constant velocity joint complete with dust cover.
- Press knurled head bolts and washers out of constant velocity joint.
- Press off dust cover.
Assembly
- Pack new constant velocity joint with 60 grams of grease (HWB). Do not pack inner race with cage since the balls would tall out.
- Place gaske...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW 525IT AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW 525IT cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 BMW 525IT 2.5 L6 GAS
- Disconnect battery ground cable and drain cooling system.
- Mark position of starter leads, remove retaining nut and disconnect electrical connectors from starter.
- Disconnect coolant hose shrouding start...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW 525IT AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW 525IT cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 1992-95 5 Series
Vehicle: 1993 BMW 525IT 2.5 L6 GAS
Service interval is determined by the service indicator.
- Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- Lift out the glove compartment clips, then pull off the retaining straps.
- Detach the tabs located at the righthand and lefthand sides of the glove compartment.
- Remove the glove compartment.
- Remove the screws retaining the lefthand and righthand side carpeted console trim panels.
- Remove the trim panel from above the glove compartment.
- Remove the two air duct attaching screws, then the air duct.
- Remove the cabin air...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR BMW 525IT AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW 525IT cars and light trucks sold in the U.S. from 1990+.
BMW -> Check Engine Lamp -> Less OBD II
Vehicle: 1994 BMW 525IT 2.5 L6 GAS
The Check Engine lamp will be illuminated when the ignition switch is in the On position and the engine is stopped. If the engine is started, the lamp should go out. If the lamp remains lit, a diagnostic troubl...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW 525IT AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW 525IT cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 BMW 525IT 2.5 L6 GAS
- Raise and support vehicle.
- Remove engine cooling fan using pulley holding tool No. 11 5 030, or equivalent. Fan nut has lefthand thread.
- Remove engine splash guard and heat shields.
- Drain coolant into suitable container.
- Remove mounting bolts and upper air duct.
- Disconnect coolant level sender electrical connector.
- Disconnect lower coolant, expansion and bleed hos...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR BMW 525IT AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW 525IT cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 BMW 525IT 2.5 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
CLICK HERE TO GET FULL ACCESS TO BMW 525IT SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR BMW 525IT AUTOMOBILES
Component location diagrams for most BMW 525IT cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Grounds Diagram for 1995 BMW 525IT 2.5 L6 GASComponents on diagram: |
 RH Side Of Firewall Diagram for 1993 BMW 525IT 2.5 L6 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO BMW 525IT PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR BMW 525IT AUTOMOBILES
OEM drawn wiring diagrams for most BMW 525IT cars and light trucks sold in the U.S.
 1995 BMW 525IT 2.5 L6 GAS Wiring DiagramComponents on diagram: |
 1995 BMW 525IT 2.5 L6 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO BMW 525IT WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR BMW 525IT AUTOMOBILES
OEM TSB listings for most BMW 525IT cars and light trucks sold in the U.S. from 1985+.
|
Document: A5S 310Z (ELECTRONIC A/T) - OVERVIEW (530iA/530i) Vehicle: 1994 BMW 525IT 2.5 L6 GAS Auto Systems: |
|
Document: ENGINE OIL VISCOSITY RECOMMENDATIONS - REVISED Vehicle: 1994 BMW 525IT 2.5 L6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO BMW 525IT TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR BMW 525IT AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 525IT cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 525IT cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 525IT cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 525IT cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO BMW 525IT SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your BMW 525IT vehicle.
|
| Access the Complete guide! |
