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Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Intrepid car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Intrepid automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
Compressor Service -> Model 6C17 COMPRESSOR -> HIGH PRESSURE CUTOUT SWITCH, REPLACE
Vehicle: 1993 Chrysler Intrepid 3.3 V6 GAS
- Discharge refrigerant system.
- Disconnect wires from high pressure switch.
- Remove snap ring securing switch in...
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BRAKE SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Drum Brakes -> Type 1-Kelsey-Hayes & Varga Leading-Trailing Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1995 Chrysler Intrepid ES 3.5 V6 GAS
Service Brake
- Each backing plate has two adjusting hole covers; remove the rear cover and turn the adjusting screw upward with a screwdriver or other suitable tool to expand the shoes until a slight drag is felt when the drum is rotated.
- While holding the adjustment lever out of engagement with the adjusting screw, back off the adjusting screw until wheel rotates freely with no drag.
- Install wheel and adjusting hole cover. Adjust brakes on remaining wheel in the same manner.
- If pedal height is not satisfactory, drive the vehicle and perfo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 Chrysler Intrepid 3.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Chrysler Intrepid ES 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove bolts from starter.
- Remove starter assembly from engine.
- Disconnect electrical connectio...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Compass & Temperature Mini Trip Computer -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration -> Variance Setting
Vehicle: 2001 Chrysler Intrepid 2.7 V6 GAS
Compass Calibration
- Place the ignition switch in the On position, then set mini trip computer to Compass/Temp mode, Fig. .
- Press and hold the RESET button until CAL is displayed.
- Drive the vehicle in one complete circle at a speed of 3-5 mph. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables.
- When the CAL indicator turns Off, the compass has been calibrated and should now display proper headings.
- Inspect for proper calibrations...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Chrysler Intrepid ES 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at intake manifold outlet tube using hose clamp pliers.
- Remove heater inlet hose from intake manifold outlet tube.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 Chrysler Intrepid 2.7 V6 GAS
- Loosen tensioner pulley locking nut.
- Loosen be...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
Component location diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
 Connector/Ground/Splice Location Diagram for 2003 Chrysler Intrepid 3.5 V6 GASComponents on diagram: |
 Cargo Compartment Components Diagram for 2004 Chrysler Intrepid 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S.
 1997 Chrysler Intrepid 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1994 Chrysler Intrepid 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Intrepid AUTOMOBILES
OEM TSB listings for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2004 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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