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Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Town & Country car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Heater System Diagnosis & Testing -> Heater Performance Test
Vehicle: 1996 Chrysler Town & Country LXI 3.8 V6 GAS
Heater Performance Test
Before proceeding, check radiator coolant level, drive belt tension, engine vacuum connections, radiator air flow and radiator cooling fan operation. Start engine and allow to reach operating temperatures.
- With engine idling at normal engine temperature, set heater controls as follows:
- Temperature control to maximum heat.
- Mode control to floor.
- Blower control to high.
- Using a suitable thermometer, check air temperature from floor outlets. Refer to Fig. for correct system ou...
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BRAKE SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1992 Chrysler Town & Country 3.3 V6 GAS
Service Brake
Except FWD Models & Ram 50
Self-Adjusting Brakes
These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.
Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1998 Chrysler Town & Country SX 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1999 Chrysler Town & Country 3.3 V6 FLEX
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor Check
Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Tire Pressure Sensor Check
Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build up.
When diagnosing a tire pressure issue, always inspect air...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Chrysler Town & Country 3.3 V6 FLEX
- Remove battery ground cable.
- Remove windshield wiper housing.
- Remove alternator belt, then bolt holding top of alternator bracket to air intake plenum.
- Remove alternator bracket to mounting plate bolts, then bolt holding top of alternator to bracket.
- Remove alternator ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2003 Chrysler Town & Country 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1993 Chrysler Town & Country 3.3 V6 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Chrysler Town & Country 3.8 V6 GAS
- Raise vehicle on hoist.
- Remove right front splash shield.
- Rotate or lift the belt tensioner arm, using a suitable too...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES
Component location diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
 Wheel Speed Sensors-Rear Diagram for 2004 Chrysler Town & Country 3.8 V6 GASComponents on diagram: |
 Actuator Diagram for 2006 Chrysler Town & Country Limited 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S.
 2006 Chrysler Town & Country Touring 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 2003 Chrysler Town & Country 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Town & Country AUTOMOBILES
OEM TSB listings for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.
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Document: SNOW/WATER INGESTION INTO REAR BRAKE DRUM - REVISED Vehicle: 1996 Chrysler Town & Country 3.3 V6 GAS Auto Systems: |
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Document: ADHESIVES/SEALANTS (NEW) - APPLICATIONS & USAGE Vehicle: 1988 Chrysler Town & Country 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Town & Country AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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