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Ford Bronco CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Bronco car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Bronco automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> PRECAUTIONS
Vehicle: 1995 Ford Bronco 5.0 V8 GAS
Refer to and for ai...
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BRAKE SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Bronco cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350 -> F-250-350 & F-Super Duty -> Villager & Windstar
Vehicle: 1995 Ford Bronco 5.8 V8 GAS
Aerostar, Explorer & Ranger
- Remove caliper as described under "Caliper Service," leaving brake hose connected.
- Secure caliper with wire so that caliper is not hanging with weight on brake hose.
- Compress anti-rattle clip, then remove inner pad from caliper.
- Press each ear of outer pad away from caliper, slide torque buttons out of retention notches and slide pad off caliper.
- Reverse procedure to install, noting the following:
- Use an eight inch C-clamp and a worn inner pad or block of wood to bottom out caliper piston in bore.
- Install new anti-rattle clip on lower end of inner pad.
- Refill...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-96 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1993 Ford Bronco 5.8 V8 GAS
Normal Serv...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Bronco cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Ford Bronco 5.8 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 30 ft. lbs.
- Torque U-joint retainer bolts to 16 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Ford Bronco 5.8 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Bronco AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 1992 Ford Bronco 5.0 V8 GAS
Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Ford Bronco 5.8 V8 GAS
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud upper attaching screws.
- Lift fan shroud out of lower retaining clips and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose and lower radiator fr...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1995 Ford Bronco 5.0 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford Bronco AUTOMOBILES
Component location diagrams for most Ford Bronco cars and light trucks sold in the U.S. from 1990+.
 I/P Components Diagram for 1996 Ford Bronco 5.8 V8 GASComponents on diagram: |
 Body Components Diagram for 1996 Ford Bronco 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Bronco AUTOMOBILES
OEM drawn wiring diagrams for most Ford Bronco cars and light trucks sold in the U.S.
 1990 Ford Bronco 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 1989 Ford Bronco 5.8 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Bronco AUTOMOBILES
OEM TSB listings for most Ford Bronco cars and light trucks sold in the U.S. from 1985+.
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Document: DLC(VIP/SELF TEST) REMOVE TACH WIRE - DAMAGE TO SBDS Vehicle: 1986 Ford Bronco 5.8 V8 GAS Auto Systems: |
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Document: CLUNK NOISE - FRONT END - EARLY BALL JOINT WEAR Vehicle: 1991 Ford Bronco 5.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Bronco AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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