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Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-350 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-350 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator/Drier, Replace -> 1996 -> 1997 -> 1997 Expedition & F-Series -> Aerostar, Bronco, Explorer, Mountaineer, Ranger & 1996 F-Series -> Econoline -> Villager -> Windstar
Vehicle: 1997 Ford E-350 Econoline Super 5.4 V8 GAS
The accumulator/drier must be replaced any time the system has been left open for more than 24 hours with the system completely discharged, there is evidence of moisture in the system, the system is badly contaminated, there is more than five ounces of compressor oil in it, or the accumulator/drier is restricted, plugged or perforated. Replacement of a refrigerant line or a major component (condenser, evaporator or seized compressor) requires replacement of the accumulator/drier. The receiver/drier does not necessarily need to be replaced every time there is a los...
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BRAKE SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Diagnosis & Testing -> 1992 -> Hydro-Boost Leak Test -> Performance Check -> Reserve Retention Check
Vehicle: 1995 Ford E-350 Econoline Super Wagon 7.3 V8 DIESEL
Normal Hydro-Boost units will produce certain noises that current technology cannot correct. These noises occur when brake pedal is manipulated in a manner not associated with everyday braking habits. Normal operating noise can be a hissing, clunk, click or a chatter.
If above normal pedal efforts are applied, the Hydro-Boost unit will emit hissing noises. These noises will be particularly noticeable with the vehicle motionless and will increase in intensity as pedal efforts increase and system operating temperatures increase. Loud hissing noises at or below normal pedal effo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2005 Ford E-350 Econoline 5.4 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1994 Ford E-350 Econoline HD Club Wagon 7.3 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Ford E-350 Econoline 6.8 V10 GAS
- Disconnect battery ground cable.
- Disconnect air cleaner assembly.
- Loosen worm clamp.
- Remove bolts and pull air cleaner assembly away from its mounted position.
- Disconnect mass air flow sensor electrical connector.
- Position alternator drive belt aside.
- Disconnect alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
Vehicle: 1992 Ford E-350 Econoline Super Wagon 5.8 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Ford E-350 Econoline 7.3 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1991 Ford E-350 Econoline 7.5 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES
Component location diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
Vehicle Underbody,Front-Except Stripped Chassis,Except Cutaway Diagram for 2002 Ford E-350 Econoline 6.8 V10 GAS Components on diagram: |
Below LH Side Of I/P Diagram for 1990 Ford E-350 Econoline 7.5 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S.
1997 Ford E-350 Econoline 5.4 V8 GAS Wiring Diagram Components on diagram: |
1997 Ford E-350 Econoline 5.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-350 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: MIL ON - DTC P1742 - E40D - PCM Vehicle: 1996 Ford E-350 Econoline HD Club Wagon 4.9 L6 GAS Auto Systems: |
Document: STEERING - UNEQUAL LEFT & RIGHT TURN ANGLES Vehicle: 1986 Ford E-350 Econoline Super 5.8 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-350 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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