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Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Excursion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Excursion automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Product Compatibility
Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable ...
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BRAKE SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Disc Brakes -> Description -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Ranger -> Rear
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
Aviator
Front
The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .
Rear
The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .
E-Series
Front
The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .
Rear
E-Series veh...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Excursion w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2005 Ford Excursion 5.4 V8 GAS
Normal Service
Replace ever...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Excursion cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2002 Ford Excursion 5.4 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Ford Excursion 6.0 V8 DIESEL
- Torque disconnect battery ground cable.
- Torque raise and support vehicle.
- Torque remove starter solenoid protective cap.
- Torque remove starter motor electrical connections.
- Torque remove starter motor mounting bolts.
- Torque remove st...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Excursion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Ford Excursion 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR Ford Excursion AUTOMOBILES
Component location diagrams for most Ford Excursion cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Location Views Diagram for 2004 Ford Excursion 6.8 V10 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2003 Ford Excursion 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Excursion cars and light trucks sold in the U.S.
 2004 Ford Excursion 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2003 Ford Excursion 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Excursion AUTOMOBILES
OEM TSB listings for most Ford Excursion cars and light trucks sold in the U.S. from 1985+.
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Document: RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OIL Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL Auto Systems: |
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Document: ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS - REVISED Vehicle: 2005 Ford Excursion 6.8 V10 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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