Auto Parts Search
Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
2010 | 2009 | 2008 | 2007 |
2006 | 2005 | 2004 | 2003 |
2002 | 2001 | 2000 | 1999 |
1998 | 1997 | 1996 | 1995 |
1994 | 1993 | 1992 | 1991 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
A/C Data -> Domestic Light Trucks & Vans -> Ford Motor Co. -> 1992-2002 -> 2003-04
Vehicle: 2001 Ford Explorer Sport 4.0 V6 GAS
1992-2002
... [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO Ford Explorer A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2006 Ford Explorer XLS 4.0 V6 GAS
Brake Drums
Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.
Minor scores should be removed with ...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-98 Bronco II, Escape, Explorer, Explorer Sport & Sport Trac, Mariner & Mountaineer -> Normal Service -> Severe Service
Vehicle: 1995 Ford Explorer 4.0 V6 GAS
CLICK HERE TO GET FULL ACCESS TO Ford Explorer FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2009 Ford Explorer Eddie Bauer 4.6 V8 GAS
Front
- Loosen the front axle wheel hub retainer.
- With the vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove rear disc brake caliper and suspend aside using mechanics wire.
- Remove front axle wheel hub retaining nut.
- Remove tie rod end nut and separate tie rod end from knuckle.
- Remove stabilizer bar link nut.
- Remove upper ball joint nut and separate upper ball joint from knuckle.
- Remove CV shaft assembly from vehicle.
- Reverse procedure to install, noting the following:
- Torque axle shaft hub nut to 184 ft. lbs.
- Torque upper ball joint nut to 51 ft....
CLICK HERE TO GET FULL ACCESS TO Ford Explorer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2009 Ford Explorer Limited 4.0 V6 GAS
TPMS Sensor
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Loosen the wheel and tire assembly lug nuts.
- Raise and support the vehicle with jack stands.
- Remove the wheel and tire assembly.
- Position the wheel and tire assembly on a suitable tire changing machine as follows:
- On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Ford Explorer 5.0 V8 GAS
- Remove battery ground cable.
- Remove air cleaner outlet tube.
- Remove alternator drive belt.
- Disconnect wiring harness to voltage regulator electrical connector.
- Remove B+ terminal cover.
- Remove B+ terminal connector.
- On models equipped with air conditioning, position air conditioning manifold tube bracket aside.
- On all models, rem...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Fuel Level Warning Lamp ->
Vehicle: 2007 Ford Explorer XLT 4.6 V8 GAS
When fuel level drops below a predetermined level, the CHECK GAUGE indicator should light. The CHECK GAUGE indicator shoul...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford Explorer XLT 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter and from vehicle.
- Reverse procedu...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford Explorer 5.0 V8 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
CLICK HERE TO GET FULL ACCESS TO Ford Explorer SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Ford Explorer AUTOMOBILES
Component location diagrams for most Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Under Passenger Seat Component Location Views Diagram for 2002 Ford Explorer Sport 4.0 V6 GAS Components on diagram: |
Behind Seats Component Location Views Diagram for 2002 Ford Explorer Sport 4.0 V6 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford Explorer PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Ford Explorer AUTOMOBILES
OEM drawn wiring diagrams for most Ford Explorer cars and light trucks sold in the U.S.
2008 Ford Explorer Eddie Bauer 4.6 V8 GAS Wiring Diagram Components on diagram: |
2007 Ford Explorer Limited 4.6 V8 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford Explorer WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Ford Explorer AUTOMOBILES
OEM TSB listings for most Ford Explorer cars and light trucks sold in the U.S. from 1985+.
Document: SPEC TOOL - NEW - TORQUE CONVERTER LEAK TEST Vehicle: 1997 Ford Explorer 4.0 V6 GAS Auto Systems: |
Document: POPPING/SNAPPING NOISE - FRONT OR REAR 18 INCH WHEELS - TURNING AT SLOW SPEEDS BELOW 10 MPH - REVISED Vehicle: 2008 Ford Explorer Limited 4.6 V8 GAS Symptoms: |
CLICK HERE TO GET FULL ACCESS TO Ford Explorer TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Ford Explorer SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Ford Explorer vehicle. |
Access the Complete guide! |