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Ford F-250 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-250 Super Duty Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-250 Super Duty Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-250 Super Duty Pickup cars and light trucks from 1990+
Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS
Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.
Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...
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BRAKE SERVICE PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-250 Super Duty Pickup cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2000 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL
Master Cylinder
The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.
Hydraulic Control Valves
Combination Valve
This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1999-06 F250-550 Super Duty w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.8 V10 GAS
Normal Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-250 Super Duty Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2001 Ford F-250 Super Duty Pickup 6.8 V10 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-250 Super Duty Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Diesel Engine Air Filter Restriction Warning System -> Excursion & F250-550
Vehicle: 2002 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL
On these models there is an air filter restriction gauge and switch located on the air cleaner upper housing assembly. It has a colored indicator which reveals the percentage of air filter element clogging. It triggers an instrument panel warning lamp when the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-250 Super Duty Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet.
- Remove radiator outlet hose from water pump inlet and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford F-250 Super Duty Pickup 5.4 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-250 Super Duty Pickup AUTOMOBILES
Component location diagrams for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Driveshaft Diagram for 2004 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL Components on diagram: |
I/P Component Locations Diagram for 2000 Ford F-250 Super Duty Pickup 6.8 V10 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Ford F-250 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S.
2000 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-250 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1999 Ford F-250 Super Duty Pickup 5.4 V8 GAS |
Document: TRANSMISSION FLUID USAGE CHARTS Vehicle: 1999 Ford F-250 Super Duty Pickup 6.8 V10 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-250 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-250 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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