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Ford ZX2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford ZX2 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford ZX2 cars and light trucks from 1990+
General Service Domestic Vehicles -> 1998-2000 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1998 Ford ZX2 2.0 L4 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder Overhaul -> Overhaul -> Wheel Cylinders
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Master Cylinder Overhaul
Disassemble
- Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder.
- Remove stop bolt and pressure control valves, if equipped.
- Pry up on reservoir and remove it from master cylinder body.
- Remove fluid control valve, if equipped.
- Depress primary piston and remove snap ring from retaining groove at open end of bore.
- Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
When disassembled, wash all parts in clean brake...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford ZX2 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford ZX2 cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Component Locations -> 1997-03 Escort & ZX2
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Refer to ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford ZX2 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford ZX2 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1998 Ford ZX2 2.0 L4 GAS
- Raise and support vehicle.
- Remove front tire and wheel.
- Raise staked portion of front axle wheel hub retainer using a small cape chisel.
- Remove and discard front axle wheel hub retainer.
- Remove cotter pin and tie rod end nut.
- Use a suitable tie rod end remover to separate tie rod end from front wheel knuckle.
- Remove stabilizer bar link.
- Remove nut and ball joint bolt.
- Pry down on front suspension lower arm separating front suspension lower arm ball joint from front wheel knuckle.
- Pull outward on front wheel knuckle then pull front wheel driveshaft and joint from front wheel knuckl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford ZX2 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford ZX2 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove cover and disconnect electrical connectors.
- Remove alternator mounting bolt and secure coolant expansion tank aside.
- Secure power steering reservoir aside.
- Remove mounting bolt and secure engine wiring loom bracket aside.
- Disconnect ground ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford ZX2 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1998-2006 Models -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loos...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford ZX2 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford ZX2 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1998 Ford ZX2 2.0 L4 GAS
- Raise and support vehicle, then drain radiator into a suitable container.
- Remove righthand splash shield, then disconnect lower radiator hose and if equipped lower oil cooler outlet tube.
- Lower vehicle, remove upper radiator hose from radiator, then, if equipped the upper oil cooler inlet tube...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford ZX2 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Ford ZX2 AUTOMOBILES
Component location diagrams for most Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
 Transmission Cooling Components Diagram for 2003 Ford ZX2 2.0 L4 GASComponents on diagram: |
 Battery and Mounting Components, Sedan Similar Diagram for 2002 Ford ZX2 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford ZX2 AUTOMOBILES
OEM drawn wiring diagrams for most Ford ZX2 cars and light trucks sold in the U.S.
 2003 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1998 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford ZX2 AUTOMOBILES
OEM TSB listings for most Ford ZX2 cars and light trucks sold in the U.S. from 1985+.
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Document: EXCESSIVE BRAKE DUST - INFORMATION AND CLEANING TIPS Vehicle: 2000 Ford ZX2 2.0 L4 GAS Auto Systems: |
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Document: ENGINE OIL SYSTEM PRIMING PROCEDURES Vehicle: 1998 Ford ZX2 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford ZX2 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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