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GEO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GEO AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO cars and light trucks from 1990+
Component Replacement & Adjustment -> LeMans, Metro, Prizm & Storm -> COOLING SYSTEM BLEED
Vehicle: 1993 GEO Storm 2+2 1.6 L4 GAS
These engines do not require a specific bleed procedure. After filling cooling system, r...
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BRAKE SERVICE PROCEDURES FOR GEO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO cars and light trucks from 1990+.
DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1990 GEO Prizm LSI 1.6 L4 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repai...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 GEO Storm 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Drain transaxle fluid.
- Remove wheel assembly.
- Unstake hub nut, then remove nut.
- Remove tie rod end from steering knuckle.
- Disconnect lower control arm from steering knuckle.
- Remove drive axle from hub assembly, using a plastic hammer.
- Remove drive axle assembly from transaxle, using slide hammer (Tool No....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GEO cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Remove EVAP canister and bracket from inner fender.
- Loosen alternator pivot bolts.
- Remove drive belt adjusting bolt and drive belt.
- Remove electrical connector from alternator.
- Remove protective cover, nut and wire from B+ terminal on alternator.
- Remove upper alternator mounting bolts.
- Remove lower alternator pivot mount...
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MAINTENANCE LAMP RESET PROCEDURES FOR GEO AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Except Alero, Aurora, Intrigue, Toronado & 1992-98 Eighty-Eight & Ninety-Eight
Vehicle: 1995 GEO Metro 1.0 L3 GAS
When the engine oil life index has reached 10 or less, the Driver Information System display will indicate distance to oil change and sound a beep when ignition is turned on or to Accessory for the first time each day. When the engine oil life index has re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
- Disconnect battery ground cable.
- Remove radiator pressure cap.
- Raise and support vehicle.
- Drain engine coolant into a suitable container, then remove and plug transmission fluid cooler hoses from radiator.
- Remove lower shroud bolts and lower radiator outlet hose.
- Lower vehicle.
- On A/C equipped models, remove two bolts, then reposition A/C flexible hose to rear.
- On power steering equipped models, remove two bolts, then reposition power st...
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SERPENTINE BELT SERVICE PROCEDURES FOR GEO AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 GEO Metro XFI 1.0 L3 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR GEO AUTOMOBILES
Component location diagrams for most GEO cars and light trucks sold in the U.S. from 1990+.
 Lower I/P Diagram for 1996 GEO Prizm LSI 1.8 L4 GASComponents on diagram: |
 LH Front Of Engine Compartment Diagram for 1997 GEO Prizm LSI 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GEO AUTOMOBILES
OEM drawn wiring diagrams for most GEO cars and light trucks sold in the U.S.
 1995 GEO Prizm LSI 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 1993 GEO Prizm LSI 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GEO AUTOMOBILES
OEM TSB listings for most GEO cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE ROTOR WARRANTY SERVICE PROCEDURE Vehicle: 1995 GEO Tracker 1.6 L4 GAS Auto Systems: |
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Document: PAINT - ETCHING/STAINING - IMPROPER CAR WASH PROC Vehicle: 1991 GEO Prizm LSI 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GEO AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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