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Hyundai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| Santa FE | Scoupe | Sonata | Stellar |
| Tiburon | Tucson | Veracruz | XG300 |
| XG350 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Hyundai car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Cooling System Capacities -> Hyundai -> 1992-2002
Vehicle: 1994 Hyundai Excel CX 1.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Replacement
Vehicle: 1996 Hyundai Sonata GLS 3.0 V6 GAS
- Remove master cylinder as outlined under "Component Replacement" in "Hydraulic Brake System."
- Disconnect vacuum hose.
- From inside vehicle, separat...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. for 1980+.
Hyundai -> Fuel Filter Scheduled Maintenance -> 1990-06 Excel & Sonata -> Normal Service -> Severe Service
Vehicle: 2001 Hyundai Sonata 2.4 L4 GAS
Normal Service
Replace every 5...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Hyundai cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1992 Hyundai Excel GS 1.5 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove dust cover, cotter pin and driveshaft nut.
- Drain transmission oil.
- Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
- On models with driveshaft center bearing, remove bearing bracket attaching bolts.
- On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
- Using tool No. MB990767, or...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Hyundai AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Hyundai cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2009 Hyundai Elantra SE 2.0 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Hyundai Tucson GLS 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove nut from starter cable B+ terminal and disconnect wire connector from ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Hyundai -> 2005-09 Tucson & 2007-09 Santa Fe
Vehicle: 2009 Hyundai Tucson Limited 2.7 V6 GAS
On 2005-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment, then disengage the damper strap.
- Remove the stoppers at bot...
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MAINTENANCE LAMP RESET PROCEDURES FOR Hyundai AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Hyundai -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1992 Hyundai Elantra GL 1.6 L4 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Hyundai AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Hyundai cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1996 Hyundai Sonata GL 3.0 V6 GAS
- Disconnect ground cable from battery terminal.
- Disconnect fan motor connector and thermo sensor connector.
- Loosen radiator drain plug to drain coolant.
- Disconnect upper and lower hoses and overflow tube after making marks on radiator hose and hose clamp.
- On models with automatic transaxle, disconnect ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Hyundai AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Hyundai cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1999 Hyundai Tiburon 2.0 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditioning
- D...
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COMPONENT LOCATION DIAGRAMS FOR Hyundai AUTOMOBILES
Component location diagrams for most Hyundai cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2001 Hyundai Accent 1.5 L4 GASComponents on diagram: |
 Relays Diagram for 2003 Hyundai Elantra GT 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Hyundai AUTOMOBILES
OEM drawn wiring diagrams for most Hyundai cars and light trucks sold in the U.S.
 1998 Hyundai Elantra 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 1995 Hyundai Scoupe 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Hyundai AUTOMOBILES
OEM TSB listings for most Hyundai cars and light trucks sold in the U.S. from 1985+.
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Document: TOWING REQUIREMENTS Vehicle: 1991 Hyundai Scoupe 1.5 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSAXLE "SHIFTRONIC" DIAGNOSIS - REVISED Vehicle: 2005 Hyundai XG350 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Hyundai AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Hyundai cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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