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MERCEDES-BENZ CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Multipurpose Sensor, Replace -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
Vehicle: 2004 MERCEDES-BENZ SL500 5.0 V8 GAS
CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
- Remove mounting bolt...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS
Brake System Bleed
Refer to procedure as outlined in "Hydraulic Brake Systems."
Component Replacement
Hydraulic Unit
ASR/ETS/ESP
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Turn ignition switch to Off position.
- Disconnect hydraulic lines. Seal lines and connections.
- Remove plastic caps and hydraulic unit.
- Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600
- On E55, E320, E430 and E500 models, disconnect vacuum line.
- On all models, disconne...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2004-06 Models Except E Series w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2005 MERCEDES-BENZ S600 5.5 V12 GAS
Normal Service
Replace every ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2009 MERCEDES-BENZ CLK350 3.5 V6 GAS
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Take off bottom engine compartment panel at front.
- Detach linkage for headlamp leveling device on lower transverse control arm.
- Press supporting joint out of steering knuckle.
- Turn front of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft, screw in hexagon-collar bolt again a few threads and drive out front axle shaft...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Control Module -> Sensor
Vehicle: 2005 MERCEDES-BENZ C240 2.6 V6 GAS
Control Module
- Read out variant coding of TPMS (RDK) control module (N88). To do this connect STAR DIAGNOSIS and transfer data of TPMS (RDK) control module (N88) to STAR DIAGNOSIS.
- Move passenger seat into rearmost position.
- Remove floor mat and lift back floor covering in passenger foot well, Fig. .
- Remove impact absorber.
- Unscrew plastic nuts and remove step plate.
- Unlock electrical connector and unplug connector from TPMS (RDK) control module (N88).
- Unscrew bolt (6) and pull TPMS (RDK) control module (N88) out of retaining clamp.
- Reverse procedure to install, activate TPMS sele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 MERCEDES-BENZ E320 3.2 L6 GAS
- Remove drive belt.
- Disconnect electrical connectors.
- Remove mounting bolts and al...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 SL Class
Vehicle: 2006 MERCEDES-BENZ SL600 5.5 V12 GAS
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG models, under normal op...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Seat Belt & Backrest Lock Warning Lamp ->
Vehicle: 2007 MERCEDES-BENZ S550 5.5 V8 GAS
The Seat Belt and Backrest Lock warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should blink for brief time to remind driver and passenger to fasten seat belts. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 MERCEDES-BENZ 190E 2.6 2.6 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 MERCEDES-BENZ S600 5.5 V12 GAS
- Open engine hood.
- Remove front engine cover.
- Remove left and right air intake air ducts to air filter.
- Remove fan shroud clamps from radiator.
- Remove bolts from fan shroud brackets.
- Disconnect electrical connector from fan shroud, then remove and discard cable tie.
- Disconnect and ATF oil lines from radiator, plug lines and fittings.
- Remove coolant line bracket under fan shroud.
- Unhook fan shroud from radiator supports and remove upw...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
 Steering Column Diagram for 2007 MERCEDES-BENZ G500 5.0 V8 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2007 MERCEDES-BENZ G55 AMG 5.5 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ cars and light trucks sold in the U.S.
 1992 MERCEDES-BENZ 500SEL 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2007 MERCEDES-BENZ ML500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ cars and light trucks sold in the U.S. from 1985+.
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Document: Active Head Restraints Activates Without Obvious Cause Vehicle: 2007 MERCEDES-BENZ R500 5.0 V8 GAS Auto Systems: |
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Document: NEW DAS FUNCTION - "EVENT " CODES INTRODUCED Vehicle: 1995 MERCEDES-BENZ SL320 3.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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