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Plymouth CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+
Compressor Service -> Model C-171, 10PA17 & 10PA17-R134a Compressors -> COMPRESSOR OVERHAUL -> Assemble -> Disassemble -> EXCEPT 10PA17-R134a
Vehicle: 1993 Plymouth Grand Voyager LE 3.0 V6 GAS
EXCEPT 10PA17-R134a
Disassemble
- Remove compressor clutch assembly and key from compressor crankshaft.
- Remove 6 compressor through bolts with 6 mm. Allen wrench.
- Remove front cover by tapping on outside of cover with plastic hammer.
- Remove O-ring seal from front cover and discard.
- Remove felt and retainer from front cover, Fig. .
- Press out gas seal plate using a brass drift, Fig. .
- Remove shaft seal from crankshaft, then remove dowel pins, valve plate, suction reed valve and steel N-gasket Fig. . Discard steel N-gask...
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BRAKE SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DESCRIPTION
Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS
The rear-wheel anti-lock brake system prevents rear wheel lock-up by monitoring wheel speed and altering pressure to the rear wheels. Rear brake fluid application is controlled according to wheel speed, degree of wheel ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1991 Plymouth Voyager LE 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Grand Voyager 3.0 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 Plymouth Acclaim 2.5 L4 FLEX
- Disconnect battery ground cable.
- Remove starter to flywheel housing and rear bracket to engine or transaxle attaching bolts.
- Remove heat shield clamp and heat shield, if equipped.
- Disconnect sta...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 FLEX
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1999 Plymouth Voyager 3.3 V6 FLEX
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Plymouth Voyager SE 2.5 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Plymouth Grand Voyager 3.0 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth AUTOMOBILES
Component location diagrams for most Plymouth cars and light trucks sold in the U.S. from 1990+.
 Door Splices Diagram for 1992 Plymouth Sundance 2.2 L4 GASComponents on diagram: |
 Rear Of Engine Compartment Diagram for 1995 Plymouth Neon Sport 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Plymouth AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth cars and light trucks sold in the U.S.
 1995 Plymouth Neon 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1988 Plymouth Colt Vista 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth AUTOMOBILES
OEM TSB listings for most Plymouth cars and light trucks sold in the U.S. from 1985+.
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Document: CLUNK/RATTLE IN STEERING WHEEL/STEERING COLUMN - REV Vehicle: 2000 Plymouth Breeze 2.0 L4 GAS Symptoms: |
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Document: PCM FAULT CODE 33 INFO - A/C AIRFLOW & COOLING LOSS Vehicle: 1991 Plymouth Acclaim 2.5 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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