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Saturn CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Saturn car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
General Service Domestic Vehicles -> 1994-95 -> Pressure Gauge Indication
Vehicle: 1994 Saturn SW Series 1.9 L4 GAS
Due to the different types of models and systems the following typical pressure gauge indications should be used as a guide only, Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested....
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BRAKE SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Saturn cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Front -> Rear
Vehicle: 2008 Saturn VUE XR 3.6 V6 GAS
2WD Models
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Remove grease cap from hub/rotor, Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole i...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1991-06 Saturn -> Normal Service -> Severe Service
Vehicle: 2001 Saturn SL Series 1.9 L4 GAS
Normal Service
Replace every 100,0...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Saturn cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 2004 Saturn VUE 3.5 V6 GAS
Remove
- Place transmission in neutral.
- Raise and support vehicle.
- Index mark relationship of propeller shaft to rear drive module flange.
- Remove bolts securing underbody guard loop.
- Remove underbody guard loop.
- Place a support under propeller shaft at rear drive module.
- Remove bolts securing propeller shaft yoke flange to rear drive module flange.
- Index mark relationship of propeller shaft to power take-off unit (PTU) flange.
- Place a support under propeller shaft at PTU.
- Remove bolts securing propeller shaft to PTU flange.
- Place a support under propeller shaft at support bearing.
- Remove ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Saturn AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Saturn cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2008 Saturn VUE XR 3.6 V6 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system consists of the BCM (Body Control Module), DIC, instrument cluster, RCDLR (Remote Control Door Lock Receiver), a RF (Radio Frequency) transmitting tire pressure sensor in each wheel and the serial data circuit. Each tire pressure sensor has an internal power supply with a 10 year service life.
When the vehicl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Saturn cars and light trucks from 1990+.
Starter, Replace -> REPLACE
Vehicle: 2007 Saturn VUE Green Line 2.4 L4 ELECTRIC/GAS
REPLACE
- Remove alternator battery control module cover.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter motor electrical connector.
- Remove starter solenoid BAT terminal nut.
- Remove battery positive cable terminal and ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2002-07 Vue
Vehicle: 2003 Saturn VUE 2.2 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- From the righthand side of cowl, remove the p...
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MAINTENANCE LAMP RESET PROCEDURES FOR Saturn AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2006 Saturn VUE RED Line 3.5 V6 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Saturn AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Saturn cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
- Drain cooling system and disconnect battery ground cable.
- Remove air intake duct.
- Remove upper radiator clamp and hose.
- On models with automatic transaxles, remove upper transaxle oil cooler line.
- On all models, remove electric cooling fan assembly.
- Disconnect lower radiator hose.
- Raise and support vehicle.
- Remove lower splash shield.
- On models with a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Saturn AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Saturn cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR Saturn AUTOMOBILES
Component location diagrams for most Saturn cars and light trucks sold in the U.S. from 1990+.
Chime System Diagram for 2002 Saturn SC Series 1.9 L4 GAS Components on diagram: |
LH Front Lamp Ground B & Chassis Ground C Diagram for 2000 Saturn SC Series 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Saturn AUTOMOBILES
OEM drawn wiring diagrams for most Saturn cars and light trucks sold in the U.S.
2000 Saturn LW1 2.2 L4 GAS Wiring Diagram Components on diagram: |
2007 Saturn Aura XE 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Saturn AUTOMOBILES
OEM TSB listings for most Saturn cars and light trucks sold in the U.S. from 1985+.
Document: REAR SEAT DVD PLAYER SCREEN DOOR LATCH BROKEN - REVISED Vehicle: 2007 Saturn RELAY-3 3.9 V6 FLEX Auto Systems: |
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2005 Saturn L300 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Saturn AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Saturn cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Saturn cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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