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Subaru Outback CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Subaru Outback car and truck
repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Subaru Outback automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+
Subaru -> Component Replacement & Adjustment -> Evaporator Core, Replace
Vehicle: 2001 Subaru Outback 2.5 H4 GAS
- Recover refrigerant as outlined under .
- Disconnect discharge and suction pipes and remove grommets from evaporator.
- Remove undercover trim.
- Remove glove compartment, then glove compartment support bracket.
- Disconnect electrical connector from evap...
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BRAKE SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Subaru Outback cars and light trucks from 1990+.
Anti-lock Brakes -> Legacy & Outback -> System Service -> ABS Control Module & Hydraulic Control Unit -> ABS Wheel Sensor -> Brake System Bleed -> Component Replacement -> Front -> Lateral G Sensor & Yaw Rate Sensor -> Rear -> Steering Angle Sensor
Vehicle: 2000 Subaru Outback 2.5 H4 GAS
Brake System Bleed
Two technicians are needed to bleed the brake system. Brake pedal operation must be very slow. Keep brake fluid reserve tank full to prevent air from entering the system during the bleeding procedure.
- Connect ABS check connector diagnosis terminal to terminal No. 6. Connector is located beside driver side seat heater unit.
- Start engine, then after ABS warning lamp goes out, depress brake pedal within 0.5 seconds.
- Check entire brake system for fluid leaks.
- Bleed air from right front caliper as follows:
- Fit one end of a vinyl tube onto air bleeder, place other end of t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. for 1980+.
Subaru -> Component Locations -> 1990-03 Legacy, 1993-04 Impreza (Except WRX STi), 1998-04 Forester & 2000-03 Outback w/1.8L, 2.2L, 2.5L & 3.0L Engines
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Subaru Outback cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2003 Subaru Outback 2.5 H4 GAS
Front
- Disconnect battery ground cable.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Unstake hub nut using suitable tool.
- Remove driveshaft locknut from front hub while depressing brake pedal. Remove wheel before loosening axle nut.
- Remove stabilizer link from front arm.
- Disconnect transverse link from housing.
- Remove spring pin which secures transmission spindle and install new spring upon installation.
- Remove front driveshaft assembly. If driveshaft is hard to remove use suitable puller to aid in removal.
- Remo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Subaru Outback AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Subaru Outback 2.5I Limited 2.5 H4 GAS
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressu...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Subaru Outback R L.l. Bean Edition 3.0 H6 GAS
- Remove retainers securing engine cover.
- Disconnect battery ground cable.
- Remove terminal nut and alternator electrical connector from back of alternator.
- Rotate or lift belt tensioner arm clockwise using a suitable...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Subaru -> 2005-06 Baja & 2005-09 Legacy & Outback
Vehicle: 2006 Subaru Outback XT 2.5 H4 GAS
The cabin air filter should be replaced every 12 months or 9,300 miles.
- Remove the instrument panel side cover.
- Remove the glove compartment retaining clips and damper, then the glove compartment, Fig. .
- Remove the glove compartment upper storage bin.
- Through the glove compar...
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MAINTENANCE LAMP RESET PROCEDURES FOR Subaru Outback AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from 1990+.
Subaru -> EGR Maintenance Reminder Lamp ->
Vehicle: 2005 Subaru Outback 2.5 H4 GAS
The EGR maintenance reminder indicator lamp will be illuminated to indicate time for EGR maintenance. After performing maintenance, reset reminder lamp. Remove instrument pan...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Subaru Outback AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Subaru Outback cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Subaru Outback 2.5 H4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR Subaru Outback AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Subaru Outback cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Subaru Outback R 3.0 H6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Subaru Outback AUTOMOBILES
Component location diagrams for most Subaru Outback cars and light trucks sold in the U.S. from 1990+.
 Engine Electrical Components Diagram for 2003 Subaru Outback 2.5 H4 GASComponents on diagram: |
 Rear Wiring Harness And Rear Gate Cord Diagram for 2003 Subaru Outback 2.5 H4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Subaru Outback AUTOMOBILES
OEM drawn wiring diagrams for most Subaru Outback cars and light trucks sold in the U.S.
 2007 Subaru Outback 2.5I Basic 2.5 H4 GAS Wiring DiagramComponents on diagram: |
 2007 Subaru Outback R L.l. Bean Edition 3.0 H6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Subaru Outback AUTOMOBILES
OEM TSB listings for most Subaru Outback cars and light trucks sold in the U.S. from 1985+.
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Document: REAR GATE STAY DIAGNOSIS Vehicle: 2003 Subaru Outback 3.0 H6 GAS Auto Systems: |
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Document: 4AT Automatic Transmission Strainer Vehicle: 2005 Subaru Outback 2.5 H4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Subaru Outback AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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