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Volvo 240 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 240 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo 240 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 240 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+
Volvo -> Component Replacement & Adjustment -> VACUUM MOTOR CENTRAL UNIT AIR INTAKE, REPLACE -> 740, 780, 940 & 960
Vehicle: 1991 Volvo 240 SE 2.3 L4 GAS
740, 780, 940 & 960
- Remove distribution unit as previously described under "Heater Core, Replace".
- Remove hose from vacuum motor, pry loose vacuum motor outer plastic lock, remove motor from housing, and remove spring.
- Unhook return spring from air...
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BRAKE SERVICE PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 240 cars and light trucks from 1990+.
VOLVO, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> 240 Series -> 740, 760, 780, 940 & 960 Series -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL
Vehicle: 1991 Volvo 240 2.3 L4 GAS
BRAKE PADS, REPLACE
240 Series
- Raise car and remove wheels.
- Remove hairpin shaped locking clips for guide pins. Tap out one of guide pins while holding damper springs in place. Remove springs and other guide pin.
- Pull out pads using puller tool No. 2917 or equivalent.
- Carefully clean out cavity in which pads are located. Replace any dust covers that are damaged. If dirt has penetrated into cylinder due to a damaged cover, recondition brake caliper. Check brake disc and resurface if necessary.
- Press caliper pistons back into their bores with press tool No 2809 or a suitable wi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 240 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Replacement -> 260, 740, 760, 780, 940, 960 & 1984-93 240
Vehicle: 1992 Volvo 240 GL 2.3 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
The fuel filter is located under ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 240 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace
Vehicle: 1991 Volvo 240 2.3 L4 GAS
- Raise and support vehicle.
- Remove u-joint bolts.
- Pry shaft backwards slightly and tilt it down forward...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+.
Alternator, Replace -> With A/C -> Without A/C
Vehicle: 1991 Volvo 240 SE 2.3 L4 GAS
With A/C
- Disconnect battery ground cable at battery.
- Detach pipe from control module box.
- Remove auxiliaries belt.
- Remove power steering pump and place it on top of engine.
- Remove upper bolt.
- Remove bolts common to alternator and compressor; lower bolts on alternator and upper bolts on compressor.
- Raise and support vehicle.
- Loosen lower bolts for compressor (so that there is some clearance).
- Remove air baffle.
- Lower vehicle.
- Disconnect warning lamp positive lead and connector from alternator.
- Pull alternator upwards/away.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 240 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 240 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Air Bag Warning Lamp ->
Vehicle: 1992 Volvo 240 2.3 L4 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 240 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 240 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition lower hose clamp at radiator and remove hose.
- Reposition lower hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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COMPONENT LOCATION DIAGRAMS FOR Volvo 240 AUTOMOBILES
Component location diagrams for most Volvo 240 cars and light trucks sold in the U.S. from 1990+.
EZ-116K Ignition System Components Diagram for 1992 Volvo 240 GL 2.3 L4 GAS Components on diagram: |
Diagram for 1992 Volvo 240 GL 2.3 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Volvo 240 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 240 cars and light trucks sold in the U.S.
1993 Volvo 240 2.3 L4 GAS Wiring Diagram Components on diagram: |
1990 Volvo 240 2.3 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 240 AUTOMOBILES
OEM TSB listings for most Volvo 240 cars and light trucks sold in the U.S. from 1985+.
Document: GOODS AND SERVICES TAX INFORMATION (CANADA) Vehicle: 1991 Volvo 240 SE 2.3 L4 GAS Auto Systems: |
Document: GISLAVED LIMITED WARRANTY-STEEL BELTED RADIAL TIRES Vehicle: 1993 Volvo 240 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 240 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 240 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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