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1994 Dodge RAM 1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Compressor Service -> Model SD709 & SD7H15 Compressors -> PRECAUTIONS -> PRODUCT COMPATIBILITY
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
PRODUCT COMPATIBILITY
Before replenishing refrigerant oil, ensure ...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Disc Brakes -> Ram 1500-3500 -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS
Excessive Pedal Travel
- Worn brake lining.
- Pad knock back after cornering or rough road travel.
- Piston or pad assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seiz...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1994-05 All & 1993 5.9L Gasoline Engine
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
A...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
Front
- With vehicle in neutral, position vehicle on hoist.
- Remove exhaust crossover pipe.
- Mark a line across axle companion flange, propeller shaft, flange yoke and transfer case for installation reference.
- Remove axle/transfer case companion flange bolts. Remove dust boot clamp from the CV joint end of shaft if equipped.
- Remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Install NEW axle companion flange bolts, coated with Loctite 242, and torque propeller shaft flange bolts to 85 ft. lbs.
Rear
- With vehicle in neutral, position vehicle o...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedure...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- Repo...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Component location diagrams for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. from 1990+.
Steering Column Components Diagram for 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS Components on diagram: |
Roof Splices Diagram for 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S.
1994 Dodge RAM 1500 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
1994 Dodge RAM 1500 Pickup 5.2 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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