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Dodge CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> COMPRESSOR, REPLACE -> CHEROKEE & WRANGLER -> DAKOTA, FULL SIZE PICKUPS & VANS & GRAND CHEROKEE -> Installation -> MINIVANS -> Removal
Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS
CHEROKEE & WRANGLER
- Discharge A/C refrigerant into a suitable recovery/recycling device.
- Disconnect battery ground cable and clutch lead wire.
- Remove discharge and suction service valves from compressor. Plug openings.
- Remove drive belt.
- Remove compressor mounting bolts, then the compressor. Note amount of oil in compressor for installation reference.
- Reverse procedure to install, noting the following:
- Ensure oil level in replacement compressor matches level in original compressor.
- Torque mounting bracket and comp...
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BRAKE SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2006 Dodge Grand Caravan SXT 3.8 V6 GAS
Master Cylinder
Except Caravan, Town & Country & Voyager
The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.
The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.
Caravan, Town & Country...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1993 Dodge Caravan ES 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1998 Dodge RAM 2500 Pickup 5.9 V8 GAS
Front
Remove
- Shift transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Using a suitable marker, mark a line across yoke at transfer case, link yoke, and propeller shaft yoke at rear of front propeller shaft for installation reference.
- Mark a line across propeller shaft yoke and pinion shaft yoke for installation reference.
- Remove universal joint strap bolts at pinion shaft yoke.
- Remove bolts holding propeller shaft to transfer case yoke flange.
- Remove propeller shaft.
Install
- Position front propeller shaft under vehicl...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Low Pressure -> Poor Connections -> System Fault -> TPMS Check
Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
TPMS Check
When diagnosing a TPMS problem, first check the TPMS indicator lamp with ignition switch in the On position. From the Off position, turn the ignition key to On and check the TPMS indicator la...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1993 Dodge W150 Pickup 3.9 V6 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting bolt, then a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2009 Dodge Charger SXT 3.5 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> All Wheel Drive (AWD) Warning Lamp ->
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS
This light monitors the AWD system. The light will turn on for a bulb check when the ignition switch is turned to the on position and may stay on for as long as three seconds. When the lamp is illuminated solid here is an A...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1998 Dodge RAM 2500 Pickup Quad CAB 5.9 L6 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at cylinder head.
- Remove hose from cylinder head.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Dodge Grand Caravan 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR Dodge AUTOMOBILES
Component location diagrams for most Dodge cars and light trucks sold in the U.S. from 1990+.
 Right Visor/Vanity Lamp,Front Dome Lamp Diagram for 2002 Dodge RAM 1500 VAN 5.2 V8 GASComponents on diagram: |
 A/C Control System Component Locations Diagram for 1990 Dodge Colt 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge AUTOMOBILES
OEM drawn wiring diagrams for most Dodge cars and light trucks sold in the U.S.
 2007 Dodge RAM 2500 Laramie 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1988 Dodge Grand Caravan LE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge AUTOMOBILES
OEM TSB listings for most Dodge cars and light trucks sold in the U.S. from 1985+.
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Document: BROKEN VALVE SPRINGS Vehicle: 1998 Dodge Avenger 2.5 V6 GAS Auto Systems: |
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Document: VISCOUS FAN DRIVE SERVICE - 3.9/5.2/5.9L Vehicle: 1998 Dodge B3500 VAN 5.2 V8 LPG Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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