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Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge D150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Blower Motor, Replace -> Air Conditioning -> Auxiliary Blower Motor Less Air Conditioning -> Auxiliary Blower Motor w/Air Conditioning -> Auxiliary Heater -> Cherokee & Comanche -> D & W Pickups & Ramcharger -> Dakota -> Front Wheel Drive Van Models -> Grand Cherokee -> Heater -> Less Air Conditioning -> Main Blower Motor -> Rear Wheel Drive Van Models -> With Air Conditioning -> Wrangler
Vehicle: 1993 Dodge D150 Pickup 3.9 V6 GAS
D & W Pickups & Ramcharger
- Disconnect battery ground cable and blower motor wiring.
- Remove screws holding blower motor to heater housing on firewall.
- Remove blower.
- Reverse procedure to install.
Dakota
- Disconnect battery ground cable.
- Remove lower instrument panel module as follows:
- Remove steering column cover and silencer pad, if equipped.
- Remove ashtray assembly and intermittent wipe control (if equipped) from bracket.
- Remove lower instrument panel module attaching screw, located to right of stee...
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BRAKE SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> HYDRAULIC CONTROL VALVES -> 1990-91 -> ADJUSTMENT -> BRAKE WARNING SWITCH -> CHRYSLER -> COMBINATION VALVE -> Dakota -> HEIGHT SENSING PROPORTIONING VALVE, ADJUST -> HOLD-OFF VALVE -> JEEP -> Mini Vans -> PROPORTIONING VALVE -> TESTING
Vehicle: 1990 Dodge D150 Pickup S 5.2 V8 GAS
CHRYSLER
BRAKE WARNING SWITCH
The switch activates a light on the dash panel to indicate that one of the hydraulic systems has failed. There are two basic types of switches. In some earlier models, as pressure falls in one system, the normal pressure of the other system forces the piston to the inoperative side where it contacts the switch terminal, causing the warning lights to illuminate.
On most models, the brake warning switch is of the latching type. If a pressure loss occurs in one side of the system, the piston in the valve is forced toward the failed side where it ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 D Series & Ramcharger 2WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1992 Dodge D150 Pickup 3.9 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1990 Dodge D150 Pickup S 5.2 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D150 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Dodge D150 Pickup S 3.9 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system into a s...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D150 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES
Component location diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
Engine Components & Connectors Diagram for 1991 Dodge D150 Pickup 5.9 V8 GAS Components on diagram: |
A/C-Heater Components Diagram for 1993 Dodge D150 Pickup 5.9 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Dodge D150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge D150 Pickup cars and light trucks sold in the U.S.
1990 Dodge D150 Pickup S 5.2 V8 GAS Wiring Diagram Components on diagram: |
1991 Dodge D150 Pickup 3.9 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge D150 Pickup AUTOMOBILES
OEM TSB listings for most Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: ATX - INCORRECT P/N FOR ATF (DOMESTIC FWD) *21-04-88 Vehicle: 1988 Dodge D150 Pickup 3.9 V6 GAS Auto Systems: |
Document: BELTS (ACCES DRIVE/TIMING)-NOISE DIAG (DOMESTIC FWD) Vehicle: 1985 Dodge D150 Pickup 5.2 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge D150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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