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Dodge B3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B3500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B3500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, Full Size Vans & Ram 1500-3500 Pickup -> A/C System Diagnosis & Testing -> Performance Test
Vehicle: 1997 Dodge B3500 VAN 5.2 V8 CNG
Performance Test
Air temperature should be at least 70°F when performing this test.
- Connect manifold gauge set and tachometer.
- Set A/C controls to Max A/C, Recirc, temperature lever to cool, and blower on High.
- Start engine and adjust speed to 1000 RPM with compressor clutch engaged. Allow engine to reach normal operating temperature.
- On Full Size Van and 1996 Dakota models, ensure vehicle doors and windows are closed.
- On Ram 1500-3500 Pickup and 1997 Dakota models, ensure vehicle doors and windows are open. ...
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BRAKE SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
Drum Brakes -> Chrysler -> Tightening Specifications
Vehicle: 1995 Dodge B3500 VAN 5.2 V8 CNG
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
Vehicle: 1998 Dodge B3500 VAN 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Dodge B3500 VAN Sportsman 5.9 V8 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1997 Dodge B3500 VAN Sportsman 5.2 V8 GAS
- Remove battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt and mounting bolts and nuts.
- Remove upper alternator mounting bolt, lower mounting bolt and nut.
- Remove wiring harness hold down and battery positive terminal retaining nuts.
- Remove ground terminal and field t...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1996 Dodge B3500 VAN Sportsman 5.9 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B3500 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 Dodge B3500 VAN 5.2 V8 CNG
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove upper hose clamps and hoses, then the overflow tank hose from filler neck fitting.
- Remove fan shroud mounting bolts, then move shroud to rear on engine.
- Remove top mounting bolts.
- On models equipped air conditioning, remove grille, then remove condenser mounting bolts.
- On all models, raise a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B3500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge B3500 VAN Sportsman 5.2 V8 CNG
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B3500 VAN AUTOMOBILES
Component location diagrams for most Dodge B3500 VAN cars and light trucks sold in the U.S. from 1990+.
 Door Splices Diagram for 1995 Dodge B3500 VAN 5.9 V8 GASComponents on diagram: |
 LH Side Of Engine Compartment Diagram for 1997 Dodge B3500 VAN 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B3500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B3500 VAN cars and light trucks sold in the U.S.
 1996 Dodge B3500 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge B3500 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B3500 VAN AUTOMOBILES
OEM TSB listings for most Dodge B3500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: CO-PILOT SUPPORT AND CORRECT CABLE USAGE - REVISED Vehicle: 1996 Dodge B3500 VAN 5.2 V8 CNG Auto Systems: |
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Document: AIRBAG ON-OFF SWITCHES Vehicle: 1995 Dodge B3500 VAN Sportsman 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B3500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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