Dodge W150 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W150 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge W150 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge W150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+

Compressor Service -> Model FX80 & FX105V Compressors -> COMPRESSOR OVERHAUL -> Assemble -> Disassemble
Vehicle: 1993 Dodge W150 Pickup 5.9 V8 GAS

Disassemble

  • Remove compressor as outlined under "Compressor, Replace."
  • Disassemble compressor in numbered sequence as outlined in Fig. noting the following:
    • Remove crankshaft nut by installing two six millimeter bolts by one inch long into holes of armature plate. Hold two bolts installed using two box-end wrenches to prevent crankshaft from turning then remove crankshaft nut and armature plate.
    • Remove seal plate from front housing using a suitable screwdriver or snap-ring pliers.
    • Remove bearing from front housing using a suitabl...

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BRAKE SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1990 Dodge W150 Pickup 5.2 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposur...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 W Series & Ramcharger 4WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1991 Dodge W150 Pickup S 5.9 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge W150 Pickup 3.9 V6 GAS

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Dodge W150 Pickup 5.9 V8 GAS

  • Disconnect battery ground cable.
  • On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
  • On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
  • On models equipped with Bosch alternator, remove B+ terminal nut, f...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS

On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1993 Dodge W150 Pickup 3.9 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater ou...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1993 Dodge W150 Pickup 5.9 V8 GAS

Removal

  • Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
  • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...

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COMPONENT LOCATION DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES

Component location diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.

Steering Column Component Location Diagram for 1990 Dodge W150 Pickup  3.9 V6 GASSteering Column Component Location Diagram for 1990 Dodge W150 Pickup 3.9 V6 GAS

Components on diagram:
  • Ignition Switch
  • Dimmer Switch
  • Key-In Lamp Connector
  • Windshield Wiper Motor Connector
  • Turn Signal Switch Connector
  • Steering Column Components & Connectors Diagram for 1991 Dodge W150 Pickup  5.9 V8 GASSteering Column Components & Connectors Diagram for 1991 Dodge W150 Pickup 5.9 V8 GAS

    Components on diagram:
  • Ignition Switch Connector
  • Multi-Function Switch Connector
  • 24-way Multi-Function Connector
  • Halo-Light Connector
  • Speed Control Switch Connector
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    WIRING DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S.

    1987 Dodge W150 Pickup  3.7 L6 GAS Wiring Diagram1987 Dodge W150 Pickup 3.7 L6 GAS Wiring Diagram

    Components on diagram:
  • Air Pump
  • Check Valve
  • Catalyst
  • 1991 Dodge W150 Pickup  3.9 V6 GAS Wiring Diagram1991 Dodge W150 Pickup 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Windshield Wiper Switch
  • 2-Speed Windshield Wiper Motor
  • Windshield Wiper Park Switch
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    TECHNICAL SERVICE BULLETINS FOR Dodge W150 Pickup AUTOMOBILES

    OEM TSB listings for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: FLOODED ENGINES - PRECAUTIONS BEFORE REPAIRS
    Vehicle: 1988 Dodge W150 Pickup 5.9 V8 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Gasoline Engines
  • Document: BRAKE DRAG - STOP LAMP SWITCH (DOMESTIC FWD & DKTA)
    Vehicle: 1988 Dodge W150 Pickup 5.2 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Dodge W150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge W150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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