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Dodge B2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B2500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B2500 VAN cars and light trucks from 1990+
Compressor Service -> Model TR105 Compressor -> THERMAL LIMITER SWITCH, REPLACE
Vehicle: 1995 Dodge B2500 VAN 5.9 V8 GAS
The refrigerant system can remain fully charged for this procedure.
- Disconnect wiring from switch.
- Remove bolt retaining switch holding clamp and switch to side of compres...
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BRAKE SERVICE PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B2500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 1997 Dodge B2500 VAN 5.9 V8 GAS
Master Cylinder/Power Booster Test
- Start engine and inspect booster vacuum hose connections for leaks.
- Stop engine and shift transmission into neutral.
- Pump brake pedal until all vacuum reserve in booster is depleted.
- Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
- Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
- If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
- If p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B2500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1997 Dodge B2500 VAN 3.9 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B2500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNG
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B2500 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1996 Dodge B2500 VAN Sportsman 5.2 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1995 Dodge B2500 VAN 5.2 V8 CNG
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B2500 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1995 Dodge B2500 VAN 5.2 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- R...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B2500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge B2500 VAN 5.9 V8 GAS
- Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B2500 VAN AUTOMOBILES
Component location diagrams for most Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Splices Diagram for 1996 Dodge B2500 VAN Sportsman 3.9 V6 GASComponents on diagram: |
 Door Components Diagram for 1996 Dodge B2500 VAN Sportsman 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B2500 VAN cars and light trucks sold in the U.S.
 1997 Dodge B2500 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge B2500 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B2500 VAN AUTOMOBILES
OEM TSB listings for most Dodge B2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) Vehicle: 1995 Dodge B2500 VAN Sportsman 5.9 V8 GAS Auto Systems: |
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Document: I/M TESTING - OBD II CARB READINESS MONITOR INFO Vehicle: 1996 Dodge B2500 VAN 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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