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Dodge RAM 3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 3500 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1997 Dodge RAM 3500 Pickup 8.0 V10 GAS
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
Drum Brakes -> DaimlerChrysler -> Precautions
Vehicle: 1998 Dodge RAM 3500 Pickup Quad CAB 5.9 V8 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1994-05 All & 1993 5.9L Gasoline Engine
Vehicle: 1998 Dodge RAM 3500 Pickup Quad CAB 5.9 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
A...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2004 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Dodge RAM 3500 Pickup 8.0 V10 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
- While supporting starter with one hand, remove upper mounting screw from starter.
- On models equipped with automatic transmission,slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
- On all models, move starter motor towards front of vehicle...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2000 Dodge RAM 3500 Pickup 5.9 V8 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
- Attach a 3/8 inch long-handle ratchet to square hole in automatic belt tensioner, then rotate tensioner assembly counterclockwise (as viewed from front) un...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 Pickup AUTOMOBILES
Component location diagrams for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 2003 Dodge RAM 3500 Pickup 5.7 V8 GAS Components on diagram: |
Powertrain/Transmission Control Module Locations Diagram for 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S.
2001 Dodge RAM 3500 Pickup 5.9 L6 DIESEL Wiring Diagram Components on diagram: |
1998 Dodge RAM 3500 Pickup Quad CAB 5.9 L6 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 Pickup AUTOMOBILES
OEM TSB listings for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: LAUNCH SHUDDER - WORSE WHEN NEAR MAX GVW RATING -REV Vehicle: 1995 Dodge RAM 3500 Pickup 5.9 L6 DIESEL Symptoms: |
Document: NHTSA AUTHORIZED AIRBAG DEACTIVATION - MED NECESSITY Vehicle: 1995 Dodge RAM 3500 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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