Auto Parts Search
1994 Mercury Cougar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> CONTROL ASSEMBLY, REPLACE -> ASPIRE -> CAPRI -> CONTINENTAL -> CONTOUR & MYSTIQUE -> COUGAR & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> Electronic Automatic Temperature Control System -> ESCORT & TRACER -> Manual A/C System -> MARK VIII -> MUSTANG -> PROBE -> SABLE & TAURUS -> TEMPO & TOPAZ
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
CONTOUR & MYSTIQUE
- Disconnect battery ground cable.
- Install radio remover tool No. T87P-19061-A into radio face plate or compact disc player face plate. Push tools in approximately one inch to release retaining clips.
- On Mystique models, apply slight spreading force on tools and pull both radio chassis and digital compact disc player.
- On Contour models, apply slight spreading force on tools and pull radio chassis only.
- On all models, disconnect electrical connectors from radio and compact disc player.
- On Mystique models, open ...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Troubleshooting -> BRAKE ROUGHNESS
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
BRAKE ROUGHNESS
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. To check for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Disengage drive belt from alternator pulley.
- Remove alternator mounting bolts.
- Remove alte...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
- Drain cooling system.
- Disconnect upper, lower and overflow hose from radiator.
- Disconnect automatic transmission fluid cooler inlet and outlet lines from radiator.
- Remove two upper fan shroud to radiator su...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS
- Rotate automatic tensioner away from belt.
- Remove old belt from pulleys.
- Install new belt over pulleys.
- Ensure all V-groo...
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Cougar AUTOMOBILES
Component location diagrams for most 1994 Mercury Cougar cars and light trucks sold in the U.S. from 1990+.
Underside Of Engine & Transmissions Diagram for 1994 Mercury Cougar XR-7 3.8 V6 GAS Components on diagram: |
Engine Components Diagram for 1994 Mercury Cougar XR-7 4.6 V8 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1994 Mercury Cougar AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Mercury Cougar cars and light trucks sold in the U.S.
1994 Mercury Cougar XR-7 4.6 V8 GAS Wiring Diagram Components on diagram: |
1994 Mercury Cougar XR-7 3.8 V6 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Cougar AUTOMOBILES
OEM TSB listings for most 1994 Mercury Cougar cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS |
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Cougar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1994 Mercury Cougar vehicle. |
Access the Complete guide! |