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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> VACUUM MOTORS, REPLACE -> Continental & Mark VIII -> Continental, Sable & Taurus -> Cougar & Thunderbird -> COUGAR, CONTINENTAL, MARK VIII, MUSTANG, SABLE, TAURUS & THUNDERBIRD -> Cougar, Sable, Taurus & Thunderbird -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> FLOOR DEFROST DOOR -> FLOOR PANEL DOOR -> Mark VIII -> Models Less Automatic Temperature Control System -> Models w/Automatic Temperature Control System -> Mustang -> OUTSIDE RECIRCULATING DOOR -> OUTSIDE RECIRCULATION DOOR -> PANEL DEFROST DOOR -> PANEL DOOR-FULL AND/OR PARTIAL -> Sable & Taurus
Vehicle: 1992 Mercury Cougar XR-7 5.0 V8 GAS
CROWN VICTORIA, GRAND MARQUIS & TOWN CAR
FLOOR DEFROST DOOR
- Remove the floor air distribution duct assembly.
- Remove the push nut retaining vacuum motor arm to floor defrost door crank arm.
- Remove two nuts retaining the vacuum motor to motor bracket.
- Disengage motor from mounting bracket and motor arm from door crank arm.
- Remove motor from plenum and disconnect the vacuum hoses from motor.
- Reverse procedure to install.
OUTSIDE RECIRCULATING DOOR
Models Less Automatic Temperature Control System
-
...
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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.
Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> System Service -> 1993-94 Crown Victoria, Grand Marquis & Town Car -> ABS MODULE (ECU) -> Adjustments -> Brake System Bleed -> Component Replacement -> CONTINENTAL -> Continental, Sable & Taurus -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> FRONT SPEED INDICATOR RING -> FRONT WHEEL SENSOR -> HYDRAULIC CONTROL UNIT -> Installation -> PEDAL TRAVEL SWITCH -> REAR SPEED INDICATOR RING -> REAR WHEEL SENSOR -> Removal -> SABLE & TAURUS SEDAN -> SABLE & TAURUS WAGON
Vehicle: 1994 Mercury Sable 3.0 V6 GAS
Brake System Bleed
- Disconnect 55-pin plug from ABS module (ECU), then attach anti-lock breakout box/bleeding adapter tool No. T90P-50-ALA, or equivalent, to wiring harness 55-pin plug.
- Place bleed/harness switch in bleed position.
- Turn ignition to On position. Red Off light should turn on.
- Push motor button on adapter down to start pump motor. Red Off light will turn off and green On light will turn on. Pump motor will run for 60 seconds once motor button is pushed.
- If pump motor is turns off before 60 seconds has elapsed, push abort button and pump motor will turn off.
- After 20 second...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1991 Mercury Cougar LS 5.0 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Mercury Topaz 2.3 L4 GAS
If removing both righthand and lefthand driveshafts, install plugs T81P-1177B, or equivalent. Failure to do so may result in dislocating of differential side gears, requiring transaxle disassembly to align gears. Also, driveshaft removal and installation procedures are the same for manual and automatic transaxles except for the following: due to automatic transaxle case configuration, righthand driveshaft assembly must be removed first. Removal tool T81P-4026-A, or equivalent, is then inserted into transaxle to remove lefthand inner CV joint assembly. If only lefthand dri...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Removal
Vehicle: 2006 Mercury Mountaineer Luxury 4.0 V6 GAS
Pressure Monitor Sensor (Strap & Cradle Type)
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Remove a factory installed strap in the following sequence:
- Locate strap buckle and secure strap to wheel using duct tape or a similar item, on both sides of buckle approximately 0.98 inches from buckle.
- Using a large screwdriver and a twisting motion...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter shield, if required.
- Disconnect starter cable and push on connector. When disconnecting hardshell connector at S-terminal, grasp plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to connector and S-terminal. If any part of connect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2005-07 Escape, Escape Hybrid, Mariner & Mariner Hybrid
Vehicle: 2005 Mercury Mariner Premier 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the two wiper pivot arms nuts, cowl panel grille pin-type retainers and cowl panel grille pin-type retainers, Fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 1993 Mercury Capri 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 Mercury Sable 3.8 V6 GAS
- Drain cooling system into a suitable container.
- Disconnect radiator overflow hose.
- Disconnect battery ground cable.
- Remove fan shroud mounting screws, then disconnect cooling fan wiring and remove fan and shroud.
- Loosen clamps, then remove radiator hoses.
- On models with automatic transaxle, disconnect oil cooler lines.
- On all models, remove upper radiator retaining screws and brackets.
- Tilt radiator rearward until it clears radiator support, then lift radiator from vehicle.
- Reverse procedure to install, noting the following:
- Ensure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Mercury Mountaineer Luxury 4.6 V8 GAS
- Disconnect battery ground cable from battery.
- Rotate accessory drive belt tensioner clockwise, using a suitable...
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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES
Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.
 HVAC Components Diagram for 2008 Mercury Sable 3.5 V6 GASComponents on diagram: |
 Stop Lamp Switch Diagram for 2007 Mercury Grand Marquis GS 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury AUTOMOBILES
OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.
 1997 Mercury Mystique LS 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1999 Mercury Mystique 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES
OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE LUBRICATION - NEW SPECIFICATION - REV Vehicle: 1995 Mercury Mystique GS 2.5 V6 GAS Auto Systems: |
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Document: INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK Vehicle: 1993 Mercury Topaz 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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