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Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Milan car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Milan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2007 Mercury Milan 3.0 V6 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
Do not reuse brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated.
Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Do not move the tank during the bleeding operation. The tank should be kept at least one third full.
On models equipped with power brakes, exhaust the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 2006 Mercury Milan Premier 2.3 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Milan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Mercury Milan Premier 3.0 V6 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Milan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2008 Mercury Milan Premier 3.0 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. , for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
Refer to Fig. , for Symptom Test Chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Mercury Milan 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove bolt, nuts, and alternator upper air duct.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove nuts and alternator shield.
- Press locking tabs and remove alternator intermediate air duct.
- Position alternator protective cover aside, remove nuts and position alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Milan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 2008 Mercury Milan 3.0 V6 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to coolant outlet adapter.
- Remove hose from vehicle.
- Reverse procedure to install.
Ou...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Mercury Milan 3.0 V6 GAS
- Disconnect battery ground cable from battery.
- Place vehicle in neutral and position on lift.
- Remove bolts and position righthand fender splash shield aside.
- Remove six pin-type retainers from ri...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Milan AUTOMOBILES
Component location diagrams for most Mercury Milan cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2007 Mercury Milan Premier 2.3 L4 GASComponents on diagram: |
 Engine Components Diagram for 2006 Mercury Milan 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Milan AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Milan cars and light trucks sold in the U.S.
 2008 Mercury Milan Premier 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Mercury Milan Premier 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Milan AUTOMOBILES
OEM TSB listings for most Mercury Milan cars and light trucks sold in the U.S. from 1985+.
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Document: SATELLITE DIGITAL AUDIO RECEIVER SYSTEM (SDARS), MAY NOT SEEK ALL SIRIUS SATELLITE RADIO CHANNELS Vehicle: 2008 Mercury Milan 3.0 V6 GAS Symptoms: |
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Document: DOOR GLASS SLOW MOVEMENT - GLASS SCRATCHES Vehicle: 2006 Mercury Milan Premier 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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