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Mercury Monterey CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Monterey car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Monterey automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+
Component Replacement & Adjustment -> Freestar & Monterey -> Evaporator Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
If remove front or auxiliary heater cores only, refer to "Heater Core, Replace."
If removing heater and/or evaporator core, proceed as follows:
Front
- Recover refrigerant as outlined under .
- Remove wiper motor and pivot assembly.
- Clamp off and disconnect heater core hoses.
- Remove lower glover compartment.
- Remove mounting bolts and steering column opening panel cover, Fig. .
- Remove mounting bolts and steering column opening panel reinforcement. Disconnect electrical connector.
- Remove retainers, storage compartment and upper ...
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BRAKE SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Master Cylinder Pushrod -> Ranger
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
Master Cylinder Pushrod
E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
- On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
- On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjus...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Monterey cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove bolts and position disc brake caliper aside.
- Remove front axle wheel hub retainer nut and washer.
- Remove lower control arm bal...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Monterey AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS activat...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS
- With vehicle in neutral, position it on a hoist.
- Disconnect battery ground cable at battery.
- Remove starter motor solenoid terminal cover.
- Remove starter solenoid battery cable nut and position aside cable.
- Remove starter solenoid wire nut and position aside wire.
- Remove ground strap nut and position aside ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Monterey AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004-05 Monterey -> Reset
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
Reset
The Low Tire Pressure Warning system is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning system . The Low Tire Warning system must be reset if a tire is replaced, maintenance or system repair is carried out or tire pressure is adjusted. Reset the Low Tire Warning system as follows:
- On models without message center proceed as follows:
- Press and hold odomet...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Monterey AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Monterey cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Mercury Monterey Luxury 4.2 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Monterey AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
- Disconnect battery ground cable from battery.
- Rotate accessory drive belt tensioner counterclockwise to relieve t...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Monterey AUTOMOBILES
Component location diagrams for most Mercury Monterey cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 2004 Mercury Monterey 4.2 V6 GASComponents on diagram: |
 Door Components Diagram for 2005 Mercury Monterey 4.2 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Monterey AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Monterey cars and light trucks sold in the U.S.
 2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Mercury Monterey Premier 4.2 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Monterey AUTOMOBILES
OEM TSB listings for most Mercury Monterey cars and light trucks sold in the U.S. from 1985+.
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Document: POWER SLIDING DOORS AND POWER LIFTGATE INOPERATIVE WHEN USING THE OVERHEAD CONSOLE AND/OR REMOTE KEYLESS ENTRY TRANSMITTER OPEN/CLOSE BUTTONS - DTC C1999 Vehicle: 2004 Mercury Monterey 4.2 V6 GAS Symptoms: |
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Document: SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC) Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Monterey AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Monterey cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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