Mercury Sable REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Sable car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Sable automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury Sable vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> ADJUSTMENTS -> 1993 PROBE -> CAPRI & 1992 PROBE -> CONTROL CABLES -> ESCORT & TRACER -> EXCEPT CAPRI, FESTIVA, ESCORT, PROBE & TRACER -> FESTIVA -> Function Selector Cable -> Mode Selector Cable -> REC/FRESH Control Cable -> Recirc/Fresh Air Cable -> RECIRC/FRESH Air Door Cable -> Temperature Control Cable
Vehicle: 1992 Mercury Sable 3.0 V6 GAS

CONTROL CABLES

EXCEPT CAPRI, FESTIVA, ESCORT, PROBE & TRACER

Function and/or temperature control cables self-adjust when levers are moved to extreme right of WARM and/or DEFROST slot in face of control assembly. On models equipped with a control knob, the cables self-adjust when the knob is rapidly rotated clockwise toward the WARM position. Some function and temperature control levers move from top to bottom.

The control cable wire should be pre-set to prevent kinking before attempting self-adjusting procedure. Cable pre-set may be performed in vehicle or befo...

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BRAKE SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2004 Mercury Sable 3.0 V6 GAS

Pressure bleeding is recommended for all hydraulic disc brake systems.

Do not reuse brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated.

Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Do not move the tank during the bleeding operation. The tank should be kept at least one third full.

On models equipped with power brakes, exhaust the...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1986-98 Sable & Taurus -> Normal Service -> Severe Service
Vehicle: 1993 Mercury Sable 3.8 V6 GAS

Normal Service

Service ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Sable cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1991 Mercury Sable 3.0 V6 GAS

If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Sable AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Mercury Sable Premier 3.5 V6 GAS

Refer to Fig. , for wirin...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Mercury Sable 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Loosen alternator pivot bolt, then remove adjusting bolt.
  • Disengage alternator drive belt from drive pulley.
  • Disconnect wiring terminal from back of alternator. Stator and field wiring terminals are push on type.
  • After depressing lo...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2000 Mercury Sable 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Sable AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 2009 Mercury Sable 3.5 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1990 Mercury Sable 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container.
  • Disconnect coolant recovery hose at radiator.
  • Remove two shroud upper retaining screws and lift shroud out of lower retaining clip.
  • Disconnect cooling fan wiring harness connectors.
  • Remove fan and shroud from vehicle.
  • On models with automatic transaxles, disconnect and plug transmission oil cooler lines.
  • On all models, remove two radiator upper retaining screw...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Mercury Sable 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Install suitable 1/2 inch flex handle in square hole in t...

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COMPONENT LOCATION DIAGRAMS FOR Mercury Sable AUTOMOBILES

Component location diagrams for most Mercury Sable cars and light trucks sold in the U.S. from 1990+.

In Luggage Compartment Diagram for 2003 Mercury Sable  3.0 V6 GASIn Luggage Compartment Diagram for 2003 Mercury Sable 3.0 V6 GAS

Components on diagram:
  • Luggage Compartment Lamp
  • Inertia Fuel Shutoff Switch
  • Fuel Pump Driver Module
  • Connector C-411
  • Ground G-302
  • Trunk Components Diagram for 2000 Mercury Sable  3.0 V6 GASTrunk Components Diagram for 2000 Mercury Sable 3.0 V6 GAS

    Components on diagram:
  • Luggage Compartment Lamp
  • Inertia Fuel Shutoff Switch
  • Connector C-411
  • Ground G-302
  • Ground G-303
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    WIRING DIAGRAMS FOR Mercury Sable AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury Sable cars and light trucks sold in the U.S.

    1991 Mercury Sable  3.8 V6 GAS Wiring Diagram1991 Mercury Sable 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Warning Chime Module
  • Low Oil Level Relay
  • Ignition Switch
  • Brake Fluid Level Switch
  • Left Instrument Panel Courtesy Lamp
  • 1990 Mercury Sable  3.8 V6 GAS Wiring Diagram1990 Mercury Sable 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • LH/RH Power Lumbar Bolster Seat Switch
  • LH/RH Power Lumbar Bolster Compressor Motor
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    TECHNICAL SERVICE BULLETINS FOR Mercury Sable AUTOMOBILES

    OEM TSB listings for most Mercury Sable cars and light trucks sold in the U.S. from 1985+.

    Document: MAF SENSOR - REPLACE AS ASMBLY - TIP
    Vehicle: 1997 Mercury Sable 3.0 V6 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Document: SQUEAL NOISE - FEAD BET SLIP - 3.0L 2-VALVE
    Vehicle: 1996 Mercury Sable 3.0 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
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    COMPONENT/PARTS SPECIFICATIONS FOR Mercury Sable AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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