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Mercury Marauder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Marauder car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Marauder automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Fusion, LS, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Five Hundred, Freestyle, Fusion, LS, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.
The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly again...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1997-06 Crown Victoria, Grand Marquis & Marauder
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
The inertia swi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Marauder cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Disconnect battery ground cable.
- Release tension, then remove accessory drive belt from alternator pulley.
- Remove pin type retainer, then release wiring harness from alternator bracket.
- Remove alternator electrical connector nut, then disconnect electrical connectors.
- Remove alternator mounting bracket...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Marauder AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from engine.
- Remove radiator outlet hose from engine.
- Reposition hose clamp from degas bottle.
- Remove radiator outlet hose from degas bottle.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- R...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Rotate tensioner away from belt using suitable breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pul...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Marauder AUTOMOBILES
Component location diagrams for most Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Locations Diagram for 2003 Mercury Marauder 4.6 V8 GASComponents on diagram: |
 Taillamps Diagram for 2003 Mercury Marauder 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Marauder AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Marauder cars and light trucks sold in the U.S.
 2003 Mercury Marauder 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Mercury Marauder 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Marauder AUTOMOBILES
OEM TSB listings for most Mercury Marauder cars and light trucks sold in the U.S. from 1985+.
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Document: WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS - REVISED Vehicle: 2003 Mercury Marauder 4.6 V8 GAS Auto Systems: |
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Document: KNOCK NOISE DURING INITIAL COLD START Vehicle: 2004 Mercury Marauder 4.6 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Marauder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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