Auto Parts Search
2004 Suzuki Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Suzuki -> Component Replacement & Adjustment -> Condenser, Replace -> Aerio -> Grand Vitara, Vitara & XL-7 -> Verona
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Aerio
- Recover refrigerant as outlined in .
- Measure amount of refrigerant oil removed from system during recovery. Add same amount to system during installation.
- Remove front bumper mounting bolts, then the front bumper.
- Remove hood lock crossmember mounting bolts, then position crossmember and lock assembly aside.
- Remove upper radiator retaining bolts.
- Remove discharge and outlet pipes from condenser. Cap or plug open refrigerant lines to prevent contamination.
- Remove condenser mounting bolts, then the condenser.
- Reverse proced...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Suzuki -> Drum Brakes -> Tightening Specifications
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove axle shaft drive flange or hub cap.
- On models equipped with ABS, remove wheel speed sensor from knuckle and harness clamp from strut.
- Remove caliper bolt, then suspend caliper.
- Remove brake disc.
- Remove front wheel bearing lock washer by loosening four screws.
- Remove front wheel bearing lock nut using special tool No. 09951-16050, or equivalent.
- Remove front wheel bearing washer.
- Remove wheel hub c...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Starter, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Cabin Air Filter Service -> Suzuki -> 1999-2002 Grand Vitara, 1999-2004 Vitara & 2001-02 XL-7
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect and isolate the battery ground cable. Wait at least 90 seconds for the air bag system back-up power supply to discharge.
- Remove the air bag fuse from the fuse panel located at the lower lefthand side of the instrument panel.
- From under the lefthand side of the instrument panel, disconnect the yellow air bag system contact coil electrical connector, Fig. . Lift up the connector locking lever, then disc...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
- Drain coolant into suitable container.
- Disconnect automatic transmission cooler lines.
- Loosen cooling fan/clutch mounting nuts.
- Disconnect radiator inlet hose.
- Remove power steering oil ...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Suzuki Vitara AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS
- Disconnect battery ground cable at battery.
- Remove engine under cover of right side from vehicle body.
- On models with air conditioning and/or power steering, loosen power s...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2004 Suzuki Vitara AUTOMOBILES
Component location diagrams for most 2004 Suzuki Vitara cars and light trucks sold in the U.S. from 1990+.
Airbag Components Diagram for 2004 Suzuki Vitara 2.5 V6 GAS Components on diagram: |
Rear Window Defogger Components Diagram for 2004 Suzuki Vitara 2.5 V6 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2004 Suzuki Vitara AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Suzuki Vitara cars and light trucks sold in the U.S.
2004 Suzuki Vitara 2.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Suzuki Vitara 2.5 V6 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2004 Suzuki Vitara AUTOMOBILES
OEM TSB listings for most 2004 Suzuki Vitara cars and light trucks sold in the U.S. from 1985+.
Document: SPECIAL COVERAGE ADJUSTMENT "PQ": CORROSION INSPECTION OF FRONT SUSPENSION FRAME Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS Auto Systems: |
Document: OIL LEAK IDENTIFICATION Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS Symptoms: |
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2004 Suzuki Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Suzuki Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Suzuki Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Suzuki Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Suzuki Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Vitara SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 Suzuki Vitara vehicle. |
Access the Complete guide! |