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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| SJ413 | Swift | SX4 | Verona |
| Vitara | X-90 | XL-7 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> CONDENSER, REPLACE -> SIDEKICK -> SWIFT
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
SIDEKICK
- Slowly discharge refrigerant from system. Care should be taken to avoid excess compressor oil discharge with refrigerant.
- Remove front grille.
- Remove compressor delivery hose and condenser outlet pipe from condenser inlet and outlet fittings. Cap open fittings.
- Remove condenser.
- Reverse procedure to install. Add 0.7-1.0 oz. of refrigerant oil to compressor suction side when replacing condenser assembly.
SWIFT
- Disconnect battery ground cable.
- Slowly discharge refrigerant from sys...
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> DESCRIPTION
Vehicle: 1990 Suzuki Swift GL 1.3 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressures...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> 1990-02 Swift -> Models Equipped w/Onboard Refueling Vapor Recovery System -> Models Less Onboard Refueling Vapor Recovery System
Vehicle: 1993 Suzuki Swift L 1.3 L4 GAS
Models Equipped w/Onboard Refueling Vapor Recovery System
The fuel filter is part of the fuel p...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2008 Suzuki XL-7 Luxury 3.6 V6 GAS
Left
- Raise and support vehicle, then remove wheel.
- Remove engine undercover.
- Remove axle shaft drive flange.
- Remove circlip and front spindle thrust washer.
- Remove drive shaft flange bolts and nuts.
- Place a suitable container under differential to catch fluid drips.
- Remove drive shaft assembly from left drive shaft case. To prevent breakage of boots (wheel side and differential side), do not contact them with other parts when removing drive shaft assembly.
- Remove drive shaft oil seal. Do not damage drive shaft joint and boot.
- Reverse procedure to install, noting the following:
- Torq...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Suzuki Grand Vitara 2.7 V6 GAS
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressur...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2008-09 SX4
Vehicle: 2009 Suzuki SX4 2.0 L4 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Remove the glove box assembly from the instrument panel.
- Release the cabin air filter access cover tabs, then remove the cabin air filter cove...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Anti-Lock Brake System Warning Lamp -> 1999-2009 Grand Vitara
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS
The Anti-Lock Brake System (ABS) indicator lamp should illuminate for approximately 2 seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes on while driving the vehicle or is blinking, a fault in the ABS has been detected. After diagnosis and repair are completed, the DTCs can be cleared using a suitable scan tool or as follows:
- Place ignition switch in the off positio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Suzuki Equator Sport 4.0 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki Forenza 2.0 L4 GAS
- Remove right front wheel.
- Remove bolts from righthand front splash shield assembly, then remove splash shield.
- Rotate or lift belt tensioner arm clockwise, using a suita...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Wiring Diagram for 1992 Suzuki Sidekick JLX 1.6 L4 GASComponents on diagram: |
 Vacuum Hose Routing Diagram for 1994 Suzuki Sidekick JS 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
 2005 Suzuki Forenza LX 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Suzuki Grand Vitara Luxury 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
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Document: PASS-THRU REPROGRAMMING SOFTWARE VERSION 1.8.3.0 - REVISED Vehicle: 2000 Suzuki Vitara 1.6 L4 GAS Auto Systems: |
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Document: ENGINE CRANKS BUT WILL NOT START, MIL ON WITH DTC P0606 (CONTROL MODULE PERFORMANCE) STORED - REVISED Vehicle: 2006 Suzuki Reno 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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