Suzuki Grand Vitara REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Grand Vitara car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki Grand Vitara vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+

Suzuki -> Component Replacement & Adjustment -> Condenser, Replace -> Esteem & Swift -> Grand Vitara & Vitara
Vehicle: 2002 Suzuki Grand Vitara XL-7 2.7 V6 GAS

Esteem & Swift

  • Recover refrigerant as outlined under .
  • Measure amount of refrigerant oil recovered from system, add same amount and type to system during installation.
  • Remove front bumper assembly.
  • Disconnect A/C compressor delivery hose from condenser inlet fittings.
  • Cap all fittings to prevent contamination.
  • Remove horn.
  • Remove hood latch and hood lock member.
  • Disconnect air bag forward sensor wire at coupler.
  • Disconnect air bag forward sensor.
  • Disconnect coupler from dual pressure switch.
  • Remove receiver outle...

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BRAKE SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Power Brake Units -> Description
Vehicle: 2005 Suzuki Grand Vitara LX 2.5 V6 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Fuel Filter Replacement -> Grand Vitara, Verona, Vitara & XL-7 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS

Fuel System Pressure Relief

  • Loosen the fuel filler cap to relieve fuel tank pressure.
  • Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
  • Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
  • Disconnect the battery ground cable.
  • Install the fuel pump relay/fuse.

Removal & Installation

Do not smoke or allow an open flame of any type when working on or near any fuel system related componen...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2009 Suzuki Grand Vitara Luxury 2.4 L4 GAS

  • Raise and support vehicle.
  • Give match marks on joint flange and propeller shaft.
  • Remove rear propeller shaft.
  • Drain transfer oil into a suitable container once front propeller s...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation
Vehicle: 2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2006 Suzuki Grand Vitara 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner housing and outlet hose and lay aside.
  • Disconnect wiring connector from back of alternator.
  • Remove nut from alternator B+ terminal from back of alternator.
  • Loosen adjusting bolt on belt tensioner, using a suitable tool rotate belt tensioner clockwise to relieve tension from drive belt.
  • Remove drive belt.
  • Remove alternator bracket bolts then remove bracket.
  • Remove alternator mounting bolts then remove alternator.
  • Remove nut from starter cable B+ terminal and disconnect wire connector...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Suzuki -> 2006-09 Grand Vitara
Vehicle: 2008 Suzuki Grand Vitara Luxury 2.7 V6 GAS

Normal service, inspect the cabin air filter every 15,000 miles and replace as required. Severe service, inspect the cabin air filter every 6,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.

  • Disconnect the battery ground cable.
  • Open the glove box, then remove the screw.
  • Remove the glove box assembly.
  • Release the cabin air filter ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Anti-Lock Brake System Warning Lamp -> 1999-2009 Grand Vitara
Vehicle: 2006 Suzuki Grand Vitara Premium 2.7 V6 GAS

The Anti-Lock Brake System (ABS) indicator lamp should illuminate for approximately 2 seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes on while driving the vehicle or is blinking, a fault in the ABS has been detected. After diagnosis and repair are completed, the DTCs can be cleared using a suitable scan tool or as follows:

  • Place ignition switch in the off positio...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at thermostat housing.
  • Remove hose from thermostat housing.
  • Remove hose from vehicle.
  • Reverse procedure to...

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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Suzuki Grand Vitara 2.5 V6 GAS

  • Disconnect battery ground cable at battery.
  • Loosen power steering pump drive belt adjusting bolt...

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COMPONENT LOCATION DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES

Component location diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Connectors Diagram for 2007 Suzuki Grand Vitara Xsport 2.7 V6 GASEngine Compartment Connectors Diagram for 2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS

Components on diagram:
  • Connector C34
  • Connector C02
  • Connector C03
  • Connector C08
  • Connector C09
  • Engine Harness Diagram for 2004 Suzuki Grand Vitara  2.5 V6 GASEngine Harness Diagram for 2004 Suzuki Grand Vitara 2.5 V6 GAS

    Components on diagram:
  • Transmission Range Sensor
  • Vehicle Speed Sensor
  • Throttle Position Sensor
  • Shift Solenoid
  • EGR Valve
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    WIRING DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S.

    2007 Suzuki Grand Vitara  2.7 V6 GAS Wiring Diagram2007 Suzuki Grand Vitara 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Compressor
  • Heated Oxygen Sensor
  • A/C Compressor Relay
  • Engine Main Relay
  • Heated Oxygen Sensor Relay
  • 2004 Suzuki Grand Vitara  2.5 V6 GAS Wiring Diagram2004 Suzuki Grand Vitara 2.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Brake Fluid Level Switch
  • Brake Indicator
  • Body Control Module
  • Air Bag Indicator
  • Charge Indicator
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    TECHNICAL SERVICE BULLETINS FOR Suzuki Grand Vitara AUTOMOBILES

    OEM TSB listings for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.

    Document: EARLY TYPE (VOL) AND LATE TYPE (VOR) HEADLIGHT UNIT SERVICING AND REPLACEMENT - S/M REVISION
    Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS

    Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: ENGINE KNOCKS AT IDLE WHEN FULLY WARMED UP: DRIVE BELT TENSION CHANGE
    Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Suzuki Grand Vitara TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Grand Vitara AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki Grand Vitara SPECIFICATIONS DATA!

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