Suzuki XL-7 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Suzuki XL-7 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki XL-7 car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki XL-7 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki XL-7 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Fuel Filter Replacement -> Grand Vitara, Verona, Vitara & XL-7 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

Fuel System Pressure Relief

  • Loosen the fuel filler cap to relieve fuel tank pressure.
  • Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
  • Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
  • Disconnect the battery ground cable.
  • Install the fuel pump relay/fuse.

Removal & Installation

Do not smoke or allow an open flame of any type when working on or near any fuel system related componen...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

  • Raise and support vehicle.
  • For front propeller shaft removal, proceed as follows:
    • Drain transfer oil into a suitable container.
    • Remove stabilizer bar mounting bracket bolts and pull down stabilizer bar.
  • Give match marks on joint flange and propeller shaft.
  • On models equipped with center support, remove center support mounting bolts...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures
Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS

Ensure that no other learn procedure is being performed simultaneously or that tire pressures are not being adjusted on other TPMS equipped vehicle within close proximity. Stray signals from other TPMS equipped vehicles just driving by can be inadvertently learned. If any random horn chirps are heard from the vehicle while performing the learn procedure, most likely a stray sensor has been learned and the procedure will need to be cancelled and repeated.

  • On models equipped with a standard ignition switch, place the switch in the RUN position.
  • On models equipped with keyless ign...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2008 Suzuki XL-7 3.6 V6 GAS

  • Disconnect battery ground cable.
  • Pull back and position cable boot to remove nut from alternator B+ terminal.
  • Disconnect wiring connector from back of alternator.
  • Disconnect engine wiring harness connector from alternator.
  • Remove air cleaner assembly outlet duct.
  • Disconnect engine wiring harness connector from mass air flow and intake air temperature sensor.
  • Remove bolt securing air cleaner.
  • Unfasten air cleaner clips from front panel and remove air cleaner assembly.
  • Install engine support fixture using a suitable tool.
  • Remove engine mount strut bracket bolts. Rotate strut bracket v...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2009 Suzuki XL-7 Luxury 3.6 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Remove the push pins from the rear of the righthand air inlet panel, Fig. .
  • Open the hood.
  • Remove the push pins from the top and forward edge of the righth...

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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Engine Oil Life System -> 2007-09 XL-7
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS

  • Press vehicle information button on the DIC (Driver Information Center) until Oil Life Remaining is ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at radiator outlet pipe.
  • Remove hose from radiator outlet pipe.
  • Remove hose from vehicle.
  • Reverse pr...

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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Suzuki XL-7 LX 2.7 V6 GAS

  • Disconnect battery ground cable at battery.
  • Loosen power steering pump drive belt adjusting bolt and then ...

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COMPONENT LOCATION DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES

Component location diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GASEngine Components Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GAS

Components on diagram:
  • Starter
  • Generator
  • A/C Compressor Clutch
  • A/C Refrigerant Pressure Sensor
  • Engine Components Diagram for 2007 Suzuki XL-7 Limited 3.6 V6 GASEngine Components Diagram for 2007 Suzuki XL-7 Limited 3.6 V6 GAS

    Components on diagram:
  • Throttle Actuator Control Module
  • Crankshaft Position Sensor
  • Ignition Coil 3
  • Ignition Coil 5
  • Ignition Coil 1
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S.

    2007 Suzuki XL-7 Luxury 3.6 V6 GAS Wiring Diagram2007 Suzuki XL-7 Luxury 3.6 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Park Switch
  • Ignition Lock Solenoid
  • 2005 Suzuki XL-7 EX 2.7 V6 GAS Wiring Diagram2005 Suzuki XL-7 EX 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Anti-Theft Indicator
  • Siren
  • Trunk Latch Assembly
  • Hood Contact Switch
  • Central Door Lock Unit
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Suzuki XL-7 AUTOMOBILES

    OEM TSB listings for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1985+.

    Document: TRAILER TURN SIGNAL AND STOP LAMPS INOPERATIVE OR STAY ON AFTER INSTALLING ACCESSORY TRAILER HITCH
    Vehicle: 2008 Suzuki XL-7 Luxury 3.6 V6 GAS

    Symptoms:
  • Inoperative, No Response
  • Insufficient Performance
  • Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: Automatic Transmission Fluid Leak at Transfer Case Weep Hole
    Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki XL-7 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 SPECIFICATIONS DATA!

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