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2008 Dodge Sprinter 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Anti-Lock Brakes -> Sprinter -> Description
Vehicle: 2008 Dodge Sprinter 2500 3.5 V6 GAS
When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.
The Controller Anti-Lock Brake (CAB) is used to monitor wheel speeds and modulate...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Sprinter
Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its ada...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2008 Dodge Sprinter 2500 3.5 V6 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Description
Vehicle: 2008 Dodge Sprinter 2500 3.5 V6 GAS
The TPMS (Tire Pressure Monitor System) consist of 4 tire pressure sensors attached to each wheel through the valve stem mounting hole, 2 transponders, a TPMS module and a TPMS telltale lamp, Fig. .
The wheel sensors monitor tire pressure, air temperature inside the tire, wheel acceleration and the sensor internal ba...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Starter, Replace
Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove belly pan.
- Remove bolt securing starter wiring harness retainer bracket to transmission bellhousing.
- Disconnect battery positive cables and starter solenoid wire from starte...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Sprinter -> Front Cabin Air Filter -> Rear Cabin Air Filter
Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL
On models less Assyst Maintenance Computer, cabin air filter element should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
On models with Assyst Maintenance Computer, cabin air filter element should be replaced when two wrench symbols are indicated on the instrument panel maintenance display panel. The filter should be replaced more often if air flow is less than normal.
Front Cabin Air Filter
- Open the hood.
- Detach the retaining tabs securing the cabin air filter to the fresh air inlet housing located in the engine compartm...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Chrysler LLC Trucks -> Change Engine Oil Indicator -> 2008-09 Sprinter w/3.5L Engine
Vehicle: 2008 Dodge Sprinter 2500 3.5 V6 GAS
- Place the ignition switch in the on/run position.
- Within one second press the knob/button twice.
- The present status for days or distance is displayed. Within 10 seconds turn the key to off/lock.
- Press and hold the knob/button, while tur...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 Dodge Sprinter 2500 3.5 V6 GAS
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- Reve...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL
- Remove radiator fan and shroud. Radiator fan assembly is attached (threaded) to the water pump hub shaft. Remove the fan blade/viscous fan drive assembly from the water pump by turning the mounting nut countercl...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
Component location diagrams for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Diagram for 2008 Dodge Sprinter 2500 3.5 V6 GAS Components on diagram: |
Front Body Components Diagram for 2008 Dodge Sprinter 2500 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S.
2008 Dodge Sprinter 2500 3.0 V6 DIESEL Wiring Diagram Components on diagram: |
2008 Dodge Sprinter 2500 3.0 V6 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
OEM TSB listings for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. from 1985+.
Document: RUST AND OR CORROSION ON QUARTER PANEL ABOVE TAILLAMP Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
Document: EMISSIONS RECALL H44 - REPROGRAM ECM - EGR SYSTEM Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Dodge Sprinter 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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