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Toyota MR2 Spyder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota MR2 Spyder car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota MR2 Spyder automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Toyota -> Manual Air Conditioning & Heater System Diagnosis & Testing -> Component Tests -> A/C & Heater Control Panel -> A/C Amplifier -> A/C Control -> A/C Control Assembly -> A/C Switch -> Air Inlet Servomotor -> Avalon -> Blower Control Switch -> Blower Motor -> Blower Motor Relay -> Blower Resistor -> Blower Switch -> Camry -> Camry Solara -> Celica -> Compressor -> Compressor Lock Sensor -> Compressor Lock Sensor Resistor -> Cooling Fan Control -> Corolla -> Corolla Matrix -> Echo -> Expansion Valve -> Front -> Front Heater Relay -> Heater Blower Motor Relay -> Heater Main Relay -> Heater Sub Relay -> Highlander -> Magnet Clutch Relay -> Magnetic Clutch -> Magnetic Clutch Control -> Magnetic Clutch Relay -> Mode Control Switch -> MR2 -> Pressure Switch -> RAV 4 -> Rear Blower Switch -> Rear Cooler -> Rear Heater -> Rear Heater HI Relay -> Rear Heater Relay -> Rear LO, Rear M1, Rear M2 & Rear Relays -> Sienna -> Tacoma -> Tundra
Vehicle: 2004 Toyota MR2 Spyder 1.8 L4 GAS
Avalon
A/C Amplifier
- Turn ignition On.
- Move temperature control lever to MAX COOL.
- Turn blower control switch to HI.
- Inspect resistance and voltage values between connector terminals, Fig. . If resistance and voltage reading are within specifications, proceed to next step. If resistance or voltage readings are not as specified, locate and repair faulty wiring. If wiring is satisfactory, replace amplifier.
- Inspect amplifier operation as illustrated in Fig. . If amplifier operates as specified, amplifier is satisfactory. If amplifier...
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BRAKE SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Toyota -> Hydraulic Brake Systems -> Component Replacement -> Except Land Cruiser & 4Runner -> Except Sienna -> Land Cruiser & 4Runner -> Master Cylinder -> Models w/Load Sensing Proportioning Valve (LSPV) -> Models w/Proportioning & Bypass Valve (P-BV) -> Proportioning Valve -> Sienna -> Wheel Cylinders
Vehicle: 2005 Toyota MR2 Spyder 1.8 L4 GAS
Master Cylinder
Except Sienna
- Remove brake fluid with syringe.
- On RAV4 models, remove air cleaner cover with air cleaner hose.
- On all models, label and disconnect brake lines using line wrench 09751-36011, 09023-00100, or equivalent. Cap brake lines from master cylinder.
- Disconnect wire connector from brake pressure switch and then disconnect level warning switch connector, if equipped.
- Remove master cylinder to brake unit attaching nuts, then remove master cylinder, wire clamp, gasket and 3-way union, as needed.
- Reverse procedure to install. Bleed brake system.
Sienna
- Remove air c...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2000 Toyota MR2 Spyder 1.8 L4 GAS
Front
- Raise and support front of vehicle, then remove tire and wheel assembly.
- Remove brake caliper, then the brake disc and support brake caliper securely.
- Ensure bearing play in axial direction does not exceed .0020 inch. Disconnect ABS speed sensor.
- Remove bolts, then axle hub assembly and dust cover, Fig. .
- Loosen nuts on lower side of shock absorber. Do not remove bolts and nuts.
- Remove cotter pin, then nut and disconnect lower suspension arm using tool No. 09628-62011 or equivalent.
- Remove cotter pin, then nut and disconnect tie rod end using tool No. 09610-20012 or equiva...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Toyota MR2 Spyder 1.8 L4 GAS
- Disconnect battery ground cable.
- Turn drive belt tensioner clockwise to relieve tension on belt, and then remove belt. Carefully return tensioner to unloaded position.
- Remove righthand engine mounting insulator.
- Disconnect wire clamp from wire clip on rectifier end fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Toyota -> Anti-Lock Brake System (ABS)/Vehicle Stability Control (VSC) System Warning Lamp -> 2000-05 MR2
Vehicle: 2004 Toyota MR2 Spyder 1.8 L4 GAS
The anti-lock warning lamp is used to warn of a system fault. The lamp will be lit during engine start-up, but should go out when the self-diagnostic system verifies proper anti-lock operation. If the lamp remains lit, a fault in the anti-lock brake system is indicated. After system diagnosis and repair are complete, the lamp can...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
- Remove upper radiator front fender apron, then upper radiator support seals.
- Drain engine coolant into a suitable container.
- Remove front bumper cover, then air cleaner, Fig. .
- Disconnect radiator reservoir hoses, then remove bolt and engine coolant reservoir.
- Disconnect electric cooling fan connectors, then radiator and oil cooler hoses from...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
Component location diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
 Audio System Components Diagram for 2005 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
 Wiper And Washer Components Diagram for 2000 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
OEM drawn wiring diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S.
 2000 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota MR2 Spyder AUTOMOBILES
OEM TSB listings for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1985+.
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Document: WIRELESS TRANSMITTER & PROGRAMMING GUIDE Vehicle: 2003 Toyota MR2 Spyder 1.8 L4 GAS Auto Systems: |
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Document: 2002 MODEL YEAR PRE-DELIVERY SERVICE (PDS) Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota MR2 Spyder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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