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Toyota RAV4 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota RAV4 car and truck repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Toyota RAV4 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+
Toyota -> Manual Air Conditioning & Heater System Diagnosis & Testing -> A/C System Troubleshooting -> 4Runner -> A/C Indicator Does Not Light Up When Turn Mode Control Dial To DEF Position -> A/C Indicator Does Not Light Up With Mode Control Lever At DEF Position -> A/C Indicator Light Does Not Light Up When Mode Lever Is At DEF Position -> A/C System Does Not Operate -> Air Inlet Door Does Not Operate On The Two Way Flow Position, When Performing In These Conditions: Air Inlet Selector: FRESH, Blower Switch: ON, Temperature Control Selector: MAX. WARM, Mode Selector: FOOT OR FOOT/DEF (Two Way Flow Heater) -> Avalon, Camry & Camry Solara -> Blinking Of A/C Indicator -> Brightness Does Not Change When Light Control Switch Is Turned -> Celica -> Compressor Operates Intermittently -> Cool Air Comes Out Only At High Engine RPM -> Corolla -> Echo (Standard) -> Engine Idle Up Does Not Occur, Or Is Continuous -> Front A/C -> Insufficient Air Flow -> Insufficient Cooling -> Land Cruiser -> No Air Flow Mode -> No Air Flow Mode Control -> No Air Inlet Control -> No Air Inlet Control (Two Way Flow Heater) -> No Air Temperature -> No Air Temperature Control -> No Air Temperature Control w/Rear Heater -> No Blower Control -> No Blower Operation -> No Blower Operation (Two Way Flow Heater) -> No Blower Operation w/Rear Heater -> No Compressor Operation -> No Condenser Fan Operation -> No Condenser Fan Operation (High Speed) -> No Condenser Fan Operation (Low Speed) -> No Condenser Fan Speed Change -> No Cool Air Comes Out -> No Engine Idle Up When A/C Switch Is On -> No Engine Idle Up When A/C Switch On -> No Engine Idle Up With A/C Switch On -> No Engine Idle-Up When A/C Switch Is On -> No Engine Idle-Up When A/C Switch On -> No Mode Control -> No Temperature Control -> No Temperature Control (Only Max. Cool Or Max Warm) -> No Warm Air Comes Out -> No Warm Air Comes out w/Rear Heater -> Output Air Is Warmer Or Cooler Than Set Temperature Or Response Is Slow -> Paseo & Tercel -> PTC Heater Does Not Operate, When Perform In These Conditions: Engine Coolant Temp.: 140° or below, Engine Speed: 650 RPM Or Above, Temperature Control Selector: MAX. COOL (PTC HEATER) -> RAV4 -> Rear A/C -> Rear A/C (4-Door) -> Rear A/C (5-Door) -> Rear A/C System Does Not Operate -> Sienna -> Supra -> Tacoma, T100 & Tundra
Vehicle: 2000 Toyota RAV4 L ELECTRIC
Avalon, Camry & Camry Solara
Refer to "Automatic Temperature Control System Diagnosis & Testing" for procedures.
Celica
No Blower Operation
- Faulty HTR fuse.
- Faulty heater main relay.
- Faulty blower motor.
- Faulty blower resistor.
- Faulty speed control switch.
- Faulty wiring harness.
No Blower Control
- Faulty blower motor.
- Faulty blower resistor.
- Faulty speed control switch.
- Faulty wiring harness.
No Air Temperature
- Improper engine coolant volume. ...
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BRAKE SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 1997 Toyota RAV4 2-DOOR 2.0 L4 GAS
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3 digit customer code for input. Reset system after service as follows:
- Obtain 3 digit audio anti-theft code.
- Depress 1 (PROG) while depressing righthand side of TUNE SEEK button,- - - will appear in tape operation display.
- To enter the first digit, depress 1 (PROG) button repeatedly until the number of times depressed equals the first digit b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2006 Toyota RAV4 2.4 L4 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2001 Toyota RAV4 2.0 L4 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove engine under-cover.
- Drain differential oil.
- Remove drive shaft lock nut grease cap, using a screwdriver and hammer.
- Remove cotter pin and lock cap from drive shaft lock nut.
- With an assistant applying brakes, remove drive shaft lock nut.
- Remove cotter pin and nut from lower ball joint.
- Disconnect lower suspension arm, using a suitable pry tool.
- Disconnect drive shaft from hub by pushing steering knuckle outward. Be careful not to damage oil seal, bo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing DTCs (Diagnostic Trouble Codes) -> Diagnostic Trouble Code Identification -> Reset Switch Test -> Using Scan Tool -> Using TPMS Warning Lamp
Vehicle: 2009 Toyota RAV4 Sport 2.5 L4 GAS
Accessing Diagnostic Trouble Codes
Using TPMS Warning Lamp
- Place the ignition switch in the Off position.
- Using Toyota SST or other suitable jumper, connect terminals TC and CG of DLC3. The DLC3 is located under the left side of the instrument panel, Fig. .
- Place the ignition switch in the On position.
- Read and note DTCs indicated by flashes of the TPMS warning lamp, Fig. .
- If the TPMS warning lamp blinks in .25 second intervals, a normal condition is indicated, Fig. .
- If the TPMS warning lamp blinks in .5 second intervals followed by a 1.5 second pause, then additional .5 second i...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1996 Toyota RAV4 2-DOOR 2.0 L4 GAS
- Disconnect wire clamp from rear end cover and wire clip on rectifier end frame.
- Disconnect alternator connector.
- Remove rubber cap and nut, and disconnect alternator wire.
- Loosen pivot bolt, adjusting lock bolt and adjusting bolt.
- Remove drive belt.
- Re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> 2006-09 RAV4
Vehicle: 2008 Toyota RAV4 Limited 3.5 V6 GAS
The cabin air filter should be replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment, then slide off damper rod, Fig. .
- Push inward on each side of glove compartment to disconnect claws, Fig. .
- Remove the cabin air filter cover, Fig. .
- Remove th...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
Toyota -> Anti-Lock Brake System (ABS)/Vehicle Stability Control (VSC) System Warning Lamp -> 2002-09 RAV4
Vehicle: 2003 Toyota RAV4 2.0 L4 GAS
The anti-lock warning lamp is used to warn of a system fault. The lamp will be lit during engine start-up, but should go out when the self-diagnostic system verifies proper anti-lock operation. If the lamp remains lit, a fault in the anti-lock brake system is indicated. After system diagnosis and repair are complete, the lamp ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2010 Toyota RAV4 Limited 3.5 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Toyota RAV4 Sport 2.4 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota RAV4 AUTOMOBILES
Component location diagrams for most Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
Front Body Components Diagram for 2008 Toyota RAV4 Limited 2.4 L4 GAS Components on diagram: |
Instrument Panel Diagram for 2008 Toyota RAV4 Sport 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Toyota RAV4 AUTOMOBILES
OEM drawn wiring diagrams for most Toyota RAV4 cars and light trucks sold in the U.S.
2008 Toyota RAV4 Limited 2.4 L4 GAS Wiring Diagram Components on diagram: |
2006 Toyota RAV4 Limited 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota RAV4 AUTOMOBILES
OEM TSB listings for most Toyota RAV4 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE FOR IN-STOCK VEHICLES & PRE-DELIVERY - REVISED Vehicle: 2006 Toyota RAV4 Limited 3.5 V6 GAS Auto Systems: |
Document: SRS COMPONENT DISPOSAL AS HAZARDOUS MATERIAL TREATMENT Vehicle: 2006 Toyota RAV4 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota RAV4 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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