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Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 1993 | 1992 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 960 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 960 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1996-97 -> Oil Charge -> 2.5 & 3.5 TL -> 3.5 RL -> 3000GT -> 4Runner -> 626 & MX-6 -> 911 -> Accent -> Accord -> Acura -> Audi -> Avalon -> B-Series Pickup -> Camry -> Celica -> Civic & Civic del Sol -> CL -> Corolla -> Diamante -> Eclipse -> Elantra & Triburon -> ES300 -> Fox -> Galant -> Golf, GTI & Jetta -> GS300 -> Hombre -> Honda -> Hyundai -> Impreza -> Infiniti -> Integra -> Isuzu -> Jaguar -> Kia -> Land Cruiser -> Legacy -> Lexus -> LS400 -> LX 450 -> Mazda -> Mercedes Benz -> Miata -> Millenia -> Mirage -> Mitsubishi -> Montero -> MPV -> Nissan -> Oasis -> Odyssey -> Paseo -> Passat -> Passport -> Porsche -> Prelude -> Previa -> Protege -> RAV4 -> Rodeo & Trooper -> Saab -> SC300 & SC400 -> SLX -> Sonata -> Subaru -> Supra -> Suzuki -> SVX -> T100 -> Tacoma -> Tercel -> Toyota -> Volkswagen -> Volvo
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
Acura
Integra
When replacing compressor drain old and new units. Add oil to new compressor equal to 5.0 ozs. minus amount drained from old unit, but do not add more than 1.7 ozs. of oil.
When replacing other system components add the following amount of new o...
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BRAKE SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 960 cars and light trucks from 1990+.
Anti-lock Brakes -> Description
Vehicle: 1997 Volvo 960 2.9 L6 GAS
The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic pr...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 1996-98 -> Normal Service -> Severe Service
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Normal Service
Replace at 100,000 miles and every 50,000 miles therea...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 960 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Raise and support vehicle.
- Match mark driveshaft to transmission flange for installation.
- Unbolt driveshaft from transmission using suitable tools.
- Match mark driveshaft to differential flange for installation.
- U...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Volvo 960 2.9 L6 GAS
- Disconnect battery ground cable.
- Detach pipe from control module box.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Loosen clamps and remove power steering pump hoses. Drain fluid in a clean suitable container. Avoid skin contact with power steering fluid.
- Remove cold air inlet hose to control module.
- Loosen bolt on power steering line lock bracket.
- Loosen pipe nipple on pump.
- Remove bolts from power steering pump pulley holes and lift pump up to remove.
- Loosen hose clamps, disconnect coolant hose from...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 960 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Check Engine Lamp ->
Vehicle: 1997 Volvo 960 2.9 L6 GAS
This lamp should be illuminated when the ignition switch is placed in the On position. After the engine has been started, the lamp should go out. If it remains lit, a problem has b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 960 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 960 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Volvo 960 2.9 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo 960 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo 960 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo 960 AUTOMOBILES
Component location diagrams for most Volvo 960 cars and light trucks sold in the U.S. from 1990+.
 Diesel Glow Plug System Component Locations Diagram for 1993 Volvo 960 2.9 L6 GASComponents on diagram: |
 Cruise Control Components Diagram for 1992 Volvo 960 2.9 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 960 cars and light trucks sold in the U.S.
 1997 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 1997 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 960 AUTOMOBILES
OEM TSB listings for most Volvo 960 cars and light trucks sold in the U.S. from 1985+.
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Document: PUR BONDED WINDOWS, NEW ADHESIVE KIT Vehicle: 1995 Volvo 960 2.9 L6 GAS Auto Systems: |
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Document: A/C EVAPORATOR ODOR TREATMENT Vehicle: 1993 Volvo 960 2.9 L6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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